Sharp MX-4100N / MX-4101N / MX-5000N / MX-5001N (serv.man3) Handy Guide ▷ View online
17
Document Solutions After Sales Service
Maintenance
Maintenance Indications:
DK
Black Drum (Counter) has reached
the specified life.
Replace Black Drum
Process
Section
(Drum)
DC
Cyan Drum (Counter) has reached
the specified life.
Replace Cyan Drum
DM
Magenta Drum (Counter) has reached
the specified life.
Replace Magenta
Drum.
DY
Yellow Drum (Counter) has reached
the specified life.
Replace Yellow Drum.
VK
Black Developer (Counter) has reached
the specified life.
Replace Black
Developer.
Process
Section
(Developer)
VC
Cyan Developer (Counter) has reached
the specified life.
Replace Colour
Developer Kit.
VM
Magenta Developer (Counter) has reached the
specified life.
VY
Yellow Developer (Counter) has reached
the specified life.
FK1
Fuser Unit Print Counter (U) has reached the
specified limit.
Replace the Upper
Fuser Roller Kit.
Fuser Section
FK2
Fuser Lower Heat Roller and External Unit
(Counters) have reached the specified limit
Replace the Heat
Roller Kit
FK3
Fuser Web Cleaner (Counter) has reached the
specified limit
Replace the Web
Cleaning kit
TK1
Primary Transfer Unit Counter has reached the
specified limit.
Replace the Primary
Transfer Belt and/or
Rollers.
Transfer
Section
TK2
Secondary Transfer Unit Counter has reached
the specified limit.
Replace the Secondary
Transfer Belt and
Roller.
TA
Maintenance [All] Counter has reached specified limit
CA
Maintenance [Colour] Counter has reached specified limit
AA
Maintenance [All] & [Colour] Counters have reached the specified limits
Starting Powder:
The following starting powder should be applied to the relevant consumable item during maintenance:‐
Model
OPC Drum
Primary Transfer Belt
MX‐4100N, MX‐4101N
MX‐5000N, MX‐5001N
MX‐5000N, MX‐5001N
UKOG‐0312FCZZ
[Stearic Acid]
UKOG‐0123FCZZ
[Kynar Powder]
CAUTION:
Do not apply Stearic Acid (UKOG‐0312FCZZ), Strontium Titanium (UKOG‐0316FCZZ) or Titanium
Hydroxide (UKOG‐0322FCZZ) starting powder to the Primary Transfer Belt.
Do not apply Stearic Acid (UKOG‐0312FCZZ), Strontium Titanium (UKOG‐0316FCZZ) or Titanium
Hydroxide (UKOG‐0322FCZZ) starting powder to the Primary Transfer Belt.
18
Document Solutions After Sales Service
Maintenance
Maintenance Schedule
MX4100N
MX5001N
MX5001N
Description
Colour Consumables (Cyan, Magenta & Yellow):
(only when the colour maintenance counter
has reached the specified life).
Replace Cyan, Magenta & Yellow Drum Units (MX‐31GUSA x 3) or
• OPC Drum (MX‐31GRSA x 3)
•
Drum Blade & MC Unit (MX‐310MK x 3)
Replace C, M, Y Developer (MX‐31GVSA).
Replace C, M, Y DV Seals (MX‐310DS).
Sim 24‐05 Clear C, M, Y (Colour) Developer Counters.
Sim 24‐07 Clear C, M, Y (Colour) Drum Counters.
Sim 25‐02 Toner Concentration Auto Adjustment ‐ Select C, M, Y.
Note: If ALL developer has been replaced at the same time, select CMYK.
Sim 44‐27 Clear Half Tone Process Correction.
Sim 24‐04 Clear Maintenance [Colour] Counter.
Replace C, M, Y DV Seals (MX‐310DS).
Sim 24‐05 Clear C, M, Y (Colour) Developer Counters.
Sim 24‐07 Clear C, M, Y (Colour) Drum Counters.
Sim 25‐02 Toner Concentration Auto Adjustment ‐ Select C, M, Y.
Note: If ALL developer has been replaced at the same time, select CMYK.
Sim 44‐27 Clear Half Tone Process Correction.
Sim 24‐04 Clear Maintenance [Colour] Counter.
Black Consumables:
(only when the Black maintenance counter has reached the specified life).
Replace Black Developer (MX‐31GVBA).
Replace Black Drum Unit (MX‐31GUSA) or
Replace Black Drum Unit (MX‐31GUSA) or
• OPC Drum (MX‐31GRSA).
• MC Unit & Drum Blade (MX‐310MK).
• MC Unit & Drum Blade (MX‐310MK).
Replace Black DV Seal (MX‐310DS).
Check/Replace Waste Toner Container (MX‐310HB).
Replace Ozone Filter Kit (MX‐450FLN).
Sim 24‐05
Check/Replace Waste Toner Container (MX‐310HB).
Replace Ozone Filter Kit (MX‐450FLN).
Sim 24‐05
Clear K (Black) Developer Counter
Sim 24‐07
Clear K (Black) Drum Counter.
Sim 25‐02
Toner Concentration Adjustment – Select K only.
Sim 24‐04
Clear Maintenance [ALL] Counter
150K Maintenance Schedule
In addition to Black Consumable schedule (and/or colour consumable schedule if indicated).
150K
150K
Paper Feed & Transport:
Replace Paper Dust Removal Unit (MX‐310PD).
Check/Clean/Replace PF Rollers (check tray counter using Sim 22‐09).
General:
Clean all optics, CCD, and white reference plate.
Clean all RSPF/DSPF sensors.
Fuser Section:
Replace Fuser Web Cleaning Kit (MX‐410WC).
Check & Clean Upper and Lower Thermistors
Check & Clean Fuser Separator Pawls.
Sim 24‐04
Replace Paper Dust Removal Unit (MX‐310PD).
Check/Clean/Replace PF Rollers (check tray counter using Sim 22‐09).
General:
Clean all optics, CCD, and white reference plate.
Clean all RSPF/DSPF sensors.
Fuser Section:
Replace Fuser Web Cleaning Kit (MX‐410WC).
Check & Clean Upper and Lower Thermistors
Check & Clean Fuser Separator Pawls.
Sim 24‐04
Clear Fuser Web Counter.
Clear Fuser Web Send & Web Day Counters.
Clear Fuser Web Send & Web Day Counters.
Note: Auto DV Adjustment
19
Document Solutions After Sales Service
Maintenance
Adjustments:
Sim 44‐02
Sim 44‐02
Image Density & Registration Sensor Adjustment.
Sim 44‐06
Process Control execution.
Sim 50‐22
Drum Position & Registration Adjustment ‐ select ALL.
Image Quality:
Sim 46‐74
Sim 46‐74
Automatic Colour Balance Adjustment (Copy & Printer).
Sim 46‐01
Adjust Copy Exposure Density (Colour).
Sim 46‐02
Adjust Copy Exposure Density (B/W).
200K Maintenance Schedule
200K
Fuser Section:
Replace Upper Fuser Roller Kit (MX‐410UH).
Sim 24‐04
Sim 24‐04
Clear Fuser Unit Counter (U )
Clear Fuser Unit Day Counter (U)
Clear Fuser Unit Day Counter (U)
300K Maintenance Schedule
In addition to 150K Maintenance Schedule and 200K Maintenance Schedule every 600k only,
perform the following:‐
300K
perform the following:‐
300K
Fuser Section:
Replace Heat Roller Kit (MX‐410HK).
Sim 24‐04
Sim 24‐04
Clear Fuser Unit Counter (L & E )
Clear Fuser Unit Day Counter (L & E)
Clear Fuser Unit Day Counter (L & E)
Transfer Section:
Replace Primary (Image) Transfer Belt Kit (MX‐310B1)
Replace PTC unit (MX‐310B1)
Replace Primary (Image) Transfer Roller Kit (MX‐310X1).
Replace Secondary Transfer Belt Kit (MX‐310B2)
Replace Secondary Transfer Roller Kit (MX‐410X2)
Clean ID/Registration Sensors.
Sim 24‐04
Replace Primary (Image) Transfer Belt Kit (MX‐310B1)
Replace PTC unit (MX‐310B1)
Replace Primary (Image) Transfer Roller Kit (MX‐310X1).
Replace Secondary Transfer Belt Kit (MX‐310B2)
Replace Secondary Transfer Roller Kit (MX‐410X2)
Clean ID/Registration Sensors.
Sim 24‐04
Clear TC1 Belt Counter
Clear TC1 Belt Range & Day Counters.
Clear PTC Counter
Clear TC1 Belt Range & Day Counters.
Clear PTC Counter
Sim 24‐04
Clear TC2 Belt Counter
Clear TC2 Belt Range & Day Counters.
Clear TC2 Belt Range & Day Counters.
20
Document Solutions After Sales Service
Electrical
High Voltage Adjustments
Note: The adjustment value of each colour mode is specified on the information label attached to the
MC/DV High Voltage Power PWB. Ensure to enter the values specified, prior to checking the
Output / Monitor voltages.
DV BIAS VOLTAGE – SIMULATION 08‐01
MC/DV High Voltage Power PWB. Ensure to enter the values specified, prior to checking the
Output / Monitor voltages.
DV BIAS VOLTAGE – SIMULATION 08‐01
Item
Mode
MC/DV HV PWB
Check PIN
Actual Voltage
Monitor Voltage
Middle Speed
DV Bias Voltage
K
‐450V
19.2 +/‐ 1.2V
BS‐K
C
BS‐C
M
BS‐M
Y
BS‐Y
Low Speed
DV Bias Voltage
K
‐450V
19.2 +/‐ 1.2V
BS‐K
C
BS‐C
M
BS‐M
Y
BS‐Y
MAIN CHARGE GRID VOLTAGE – SIMULATION 08‐02
Item
Mode
MC/DV HV PWB
Check PIN
Actual Voltage
Monitor Voltage
Middle Speed
MC Grid Voltage
K
‐640V
18.2 +/‐ 1.1V
GB‐K
C
GB‐C
M
GB‐M
Y
GB‐Y
Low Speed
MC Grid Voltage
K
‐620V
17.7 +/‐ 1.1V
GB‐K
C
GB‐C
M
GB‐M
Y
GB‐Y
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