Sharp DX-C310 / DX-C311 / DX-C400 / DX-C401 (serv.man5) Service Manual ▷ View online
DX-C401 ADJUSTMENTS 4 – 1
DX-C401
Service Manual
[4] ADJUSTMENTS
1. General
Each adjustment item in the adjustment item list is associated with
a specific Job number. Perform the adjustment procedures in the
sequence of Job numbers from the smallest to the greatest.
However, there is no need to perform all the adjustment items. Per-
form only the necessary adjustments according to the need.
a specific Job number. Perform the adjustment procedures in the
sequence of Job numbers from the smallest to the greatest.
However, there is no need to perform all the adjustment items. Per-
form only the necessary adjustments according to the need.
Unnecessary adjustments can be omitted. Even in this case, how-
ever, the sequence from the smallest to the greatest Job number
must be observed.
If the above precaution should be neglected, the adjustment would
not complete normally or trouble may occur.
ever, the sequence from the smallest to the greatest Job number
must be observed.
If the above precaution should be neglected, the adjustment would
not complete normally or trouble may occur.
2. Adjustment item list
Job No
Adjustment item list
Simulation
ADJ 1
Adjusting high voltage values
1A
Adjust the main charger grid voltage
8-2
1B
Adjust the developing bias voltage
8-1
1C
Transfer voltage adjustment
8-6
ADJ 2
Image density sensor (image
registration sensor) adjustment
registration sensor) adjustment
2A
Color image density sensor (image registration sensor F) calibration
44-13/44-61
2B
Color image density sensor (image registration sensor F), black image density sensor
(image registration sensor R) adjustment
(image registration sensor R) adjustment
44-2
ADJ 3
Image skew adjustment (LSU unit)
61-4
ADJ 4
OPC drum phase adjustment
4A
OPC drum phase adjustment (Auto adjustment)
50-22
ADJ 5
Print engine image magnification ratio adjustment (BK) (Main scanning direction) (Print engine section) (Manual adjustment)
50-10
ADJ 6
Image off-center adjustment (Print engine section)
50-10
ADJ 7
Image registration adjustment
(Print engine section)
(Print engine section)
7A
Image registration adjustment (Main scanning direction, sub scanning direction) (Auto
adjustment)
adjustment)
50-22
7B
Image registration adjustment (Main scanning direction) (Manual adjustment)
50-20
7C
Image registration adjustment (Sub scanning direction) (Manual adjustment)
50-20
ADJ 8
Scan image magnification ratio
adjustment (Document table
mode)
adjustment (Document table
mode)
8A
Scan image magnification ratio adjustment (Main scanning direction) (Document table mode)
48-1
8B
Scan image magnification ratio adjustment (Sub scanning direction) (Document table mode)
48-1
ADJ 9
Scan image magnification ratio
adjustment (Main/sub scanning
direction) (RSPF mode)
adjustment (Main/sub scanning
direction) (RSPF mode)
9A
Scan image magnification ratio adjustment (Main scanning direction) (RSPF mode)
48-1
9B
Scan image magnification ratio adjustment (Sub scanning direction) (RSPF mode)
48-1
ADJ 10
Scan image off-center
adjustment
adjustment
10A
Scan image off-center adjustment (Document table mode)
50-12
10B
Scan image off-center adjustment (RSPF mode)
50-12
ADJ 11
Print area (Void area) adjustment (Print engine section)
50-10/50-1
ADJ 12
Copy image position, image loss
adjustment
adjustment
12A
Copy image position, image loss adjustment (Document table mode)
50-1 (50-2)
12B
Adjust the original scan start position (Adjust the scanner read position in RSPF-mode front
face scan)
face scan)
53-8
12C
Copy image position, image loss adjustment (RSPF mode)
50-6 (50-7)
ADJ 13
Print lead edge image position adjustment (Printer mode) (Print engine section)
50-5
ADJ 14
Copy color balance/density
adjustment
adjustment
14A
CCD gamma adjustment (CCD calibration) (Normal document copy mode)
63-3 (63-5)
14B
Copy color balance adjustment (Auto adjustment)
46-24
14C
Copy color balance adjustment (Manual adjustment)
46-21
14D
Copy density adjustment (Each color copy mode) (Whole adjustment) (Normally
unnecessary to adjust)
unnecessary to adjust)
46-1
14E
Copy density adjustment (Each monochrome copy mode) (Whole adjustment) (Normally
unnecessary to adjust)
unnecessary to adjust)
46-2
14F
Copy color balance adjustment (Color balance adjustment at each density level in each color
copy mode) (Normally not required)
copy mode) (Normally not required)
46-10
14G
Monochrome copy density/gamma adjustment (Each monochrome copy mode) (Normally
not required)
not required)
46-16
14H
Condition setting of document density reading operation (exposure) in the monochrome auto
copy mode (Normally not required)
copy mode (Normally not required)
46-19
14I
Document background density reproducibility adjustment in the monochrome auto copy
mode (Normally unnecessary to adjust)
mode (Normally unnecessary to adjust)
46-32
14J
Copy density adjustment for low density section (Each copy mode) (Normally unnecessary to
adjust)
adjust)
46-63
14K
Color copy text, line image edge gamma, density adjustment/Text
Map mode gamma,
density adjustment
46-27
14L
Color document reproducibility adjustment in the monochrome copy mode (Normally
unnecessary to adjust)
unnecessary to adjust)
46-37
14M
Black ingredient amount adjustment in color copy mode (Normally unnecessary to adjust)
46-38
14N
Sharpness adjustment in the monochrome auto copy mode (Normally unnecessary to adjust)
46-60
14O
Copy high density part density correction setting (Prevents against tone gap) (Normally
unnecessary to adjust)
unnecessary to adjust)
46-23
14P
Copy color balance adjustment (Single color copy mode) (Normally not required)
46-25
14Q
Copy density adjustment in the RSPF mode (Normally unnecessary to adjust)
46-9
14R
Auto color balance adjustment by the user (Copy color balance auto adjustment enable
setting and adjustment)
setting and adjustment)
26-53
14S
Copy color balance adjustment (Automatic adjustment for each dither)
(Normally unnecessary to adjust)
(Normally unnecessary to adjust)
46-54
DX-C401 ADJUSTMENTS 4 – 2
3. Details of adjustment
ADJ 1
Adjusting high voltage values
1-A
Adjust the main charger grid voltage
This adjustment is needed in the following situations:
* When the MC high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
* When the MC high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Enter the SIM 8-2 mode.
(4.3 Inch LCD model)
(4.3 Inch LCD model)
(8.5 Inch LCD model)
2)
Select an output mode and an item to be adjusted.
3)
Enter the adjustment value (specified value) in the middle
speed mode, and press [OK] key. (For the 4.3 Inch LCD
model, press the OSA shortcut key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
speed mode, and press [OK] key. (For the 4.3 Inch LCD
model, press the OSA shortcut key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
Enter the adjustment value of each mode which is specified on
the label attached on the MC high voltage power PWB.
the label attached on the MC high voltage power PWB.
NOTE: Note that the adjustment value may differ depending on the
MC high voltage power PWB.
Since the adjustment value label is attached on the MC
high voltage PWB, the PWB must be removed in order to
check the adjustment value.
This is a troublesome procedure. Therefore, it is advisable
to put down the adjustment value in advance.
Since the adjustment value label is attached on the MC
high voltage PWB, the PWB must be removed in order to
check the adjustment value.
This is a troublesome procedure. Therefore, it is advisable
to put down the adjustment value in advance.
GBK:XXX GBC:XXX GBM:XXX GBY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
NOTE: Since the high voltage output cannot be checked with a
digital multi meter in this model, a judgment of the output
must be made by checking the print image quality.
must be made by checking the print image quality.
ADJ 15
Printer color balance/density
adjustment
adjustment
15A
Printer color balance adjustment (Auto adjustment)
67-24
15B
Printer color balance adjustment (Manual adjustment)
67-25
15C
Printer density adjustment (low density part density adjustment) (Normally unnecessary to
adjust)
adjust)
67-36
15D
Printer high density part desnsity correction setting (high density part tone gap
countermeasure) (Normally unnecessary to the setting change)
countermeasure) (Normally unnecessary to the setting change)
67-34
15E
Auto color balance adjustment by the user (Printer color balance auto adjustment ENABLE
setting and adjustment)
setting and adjustment)
26-54
15F
Automatic copy/printer color balance and density adjustment (Automatic adjustment)
46-74
15G
Printer color balance adjustment (Automatic adjustment for each dither)
(Normally unnecessary to adjust)
(Normally unnecessary to adjust)
67-54
ADJ 16
Manual paper feed tray paper size (width) sensor adjustment
40-2
ADJ 17
Touch panel coordinate setting
65-1
ADJ 18
Image loss, void area, image off-
center, image magnification ratio
auto adjustment with SIM50-28
center, image magnification ratio
auto adjustment with SIM50-28
18A
Print image main scanning direction image magnification ratio automatic adjustment
50-28
18B
Image off-center automatic adjustment (Document table mode)
50-28
18C
Copy lead edge image reference position adjustment, image off-center, sub scanning
direction image magnification ratio automatic adjustment (Document table mode)
direction image magnification ratio automatic adjustment (Document table mode)
50-28
18D
SPF mode image off-center, image lead edge position, sub scanning direction image
magnification ratio automatic adjustment (RSPF mode)
magnification ratio automatic adjustment (RSPF mode)
50-28
ADJ 19
Fusing paper guide position adjustment
Job No
Adjustment item list
Simulation
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Mode
Item/Display
Content
Setting range
MIDDLE
A
MIDDLE
SPEED GB_K
SPEED GB_K
K charging/grid bias set
value at middle speed
value at middle speed
150 - 850
B
MIDDLE
SPEED GB_C
SPEED GB_C
C charging/grid bias set
value at middle speed
value at middle speed
150 - 850
C
MIDDLE
SPEED GB_M
SPEED GB_M
M charging/grid bias set
value at middle speed
value at middle speed
150 - 850
D
MIDDLE
SPEED GB_Y
SPEED GB_Y
Y charging/grid bias set
value at middle speed
value at middle speed
150 - 850
LOW
A
LOW SPEED
GB_K
GB_K
K charging/grid bias set
value at low speed
value at low speed
150 - 850
B
LOW SPEED
GB_C
GB_C
C charging/grid bias set
value at low speed
value at low speed
150 - 850
C
LOW SPEED
GB_M
GB_M
M charging/grid bias set
value at low speed
value at low speed
150 - 850
D
LOW SPEED
GB_Y
GB_Y
Y charging/grid bias set
value at low speed
value at low speed
150 - 850
DX-C401 ADJUSTMENTS 4 – 3
1-B
Adjust the developing bias voltage
This adjustment is needed in the following situations:
* When the MC high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
* When the MC high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Go through the modes specified in Simulation 8-1.
(4.3 Inch LCD model)
(4.3 Inch LCD model)
(8.5 Inch LCD model)
2)
Select an output mode and an item to be adjusted.
3)
Enter the adjustment value (specified value) in the middle
speed mode, and press [OK] key. (For the 4.3 Inch LCD
model, press the OSA shortcut key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
Enter the adjustment value of each mode which is specified on
the label attached on the MC high voltage power PWB.
speed mode, and press [OK] key. (For the 4.3 Inch LCD
model, press the OSA shortcut key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
Enter the adjustment value of each mode which is specified on
the label attached on the MC high voltage power PWB.
NOTE: Note that the adjustment value may differ depending on the
MC high voltage power PWB.
Since the adjustment value label is attached on the MC
high voltage PWB, the PWB must be removed in order to
check the adjustment value.
This is a troublesome procedure. Therefore, it is advisable
to put down the adjustment value in advance.
Since the adjustment value label is attached on the MC
high voltage PWB, the PWB must be removed in order to
check the adjustment value.
This is a troublesome procedure. Therefore, it is advisable
to put down the adjustment value in advance.
DVK:XXX DVC:XXX DVM:XXX DVY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
NOTE: Since the high voltage output cannot be checked with a
digital multi meter in this model, a judgment of the output
must be made by checking the print image quality.
must be made by checking the print image quality.
1-C
Transfer voltage adjustment
This adjustment is needed in the following situations:
* When the TC high voltage PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
* When the TC high voltage PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Go through the modes specified in Simulation 8-6.
(4.3 Inch LCD model)
(4.3 Inch LCD model)
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Mode
Item/Display
Content
Setting
range
MIDDLE
A
MIDDLE SPEED
DVB_K
DVB_K
K developing bias set
value at middle speed
value at middle speed
0-600
B
MIDDLE SPEED
DVB_C
DVB_C
C developing bias set
value at middle speed
value at middle speed
0-600
C
MIDDLE SPEED
DVB_M
DVB_M
M developing bias set
value at middle speed
value at middle speed
0-600
D
MIDDLE SPEED
DVB_Y
DVB_Y
Y developing bias set
value at middle speed
value at middle speed
0-600
LOW
A
LOW SPEED
DVB_K
DVB_K
K developing bias set
value at low speed
value at low speed
0-600
B
LOW SPEED
DVB_C
DVB_C
C developing bias set
value at low speed
value at low speed
0-600
C
LOW SPEED
DVB_M
DVB_M
M developing bias set
value at low speed
value at low speed
0-600
D
LOW SPEED
DVB_Y
DVB_Y
Y developing bias set
value at low speed
value at low speed
0-600
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DX-C401 ADJUSTMENTS 4 – 4
(8.5 Inch LCD model)
2)
Select an item to be adjusted.
Enter the adjustment value (specified value), and press [OK]
key. (For the 4.3 Inch LCD model, press the OSA shortcut
key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
By setting the default value (specified value), the specified out-
put is provided.
Enter the adjustment value (specified value), and press [OK]
key. (For the 4.3 Inch LCD model, press the OSA shortcut
key.)
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
By setting the default value (specified value), the specified out-
put is provided.
Item/Display
Content
Adjustment
range
Default
value
Actual output
setting range
Default value
of actual
output value
A
TC1 LOW SPEED CL K
Primary
transfer bias
adjustment
value
transfer bias
adjustment
value
Color mode
K
Low speed
mode
51 - 255
95
2 - 30
A
8
A
B
TC1 MIDDLE SPEED CL K
Middle speed
mode
51 - 255
131
2 - 30
A
13
A
C
TC1 LOW SPEED CL C
C
Low speed
mode
51 - 255
95
2 - 30
A
8
A
D
TC1 MIDDLE SPEED CL C
Middle speed
mode
51 - 255
131
2 - 30
A
13
A
E
TC1 LOW SPEED CL M
M
Low speed
mode
51 - 255
95
2 - 30
A
8
A
F
TC1 MIDDLE SPEED CL M
Middle speed
mode
51 - 255
131
2 - 30
A
13
A
G
TC1 LOW SPEED CL Y
Y
Low speed
mode
51 - 255
95
2 - 30
A
8
A
H
TC1 MIDDLE SPEED CL Y
Middle speed
mode
51 - 255
131
2 - 30
A
13
A
I
TC1 LOW SPEED BW K
Black/White
mode
K
Low speed
mode
51 - 255
95
2 - 30
A
8
A
J
TC1 MIDDLE SPEED BW
K
K
Middle speed
mode
51 - 255
131
2 - 30
A
13
A
K
TC2 PLAIN CL SPX
Secondary
transfer bias
adjustment
value
transfer bias
adjustment
value
Color mode
Standard paper
mode
Front surface
mode
51 - 255
111
–2 - –80
A
–25
A
L
TC2 PLAIN CL DPX
Back surface
mode
51 - 255
124
–2 - –80
A
–30
A
M
TC2 PLAIN BW SPX
Black/White
mode
Front surface
mode
51 - 255
111
–2 - –80
A
–25
A
N
TC2 PLAIN BW DPX
Back surface
mode
51 - 255
111
–2 - –80
A
–25
A
O
TC2 HEAVY CL SPX
Color mode
Heavy paper
mode
Front surface
mode
51 - 255
93
–2 - –80
A
–10
A
P
TC2 HEAVY CL DPX
Back surface
mode
51 - 255
93
–2 - –80
A
–10
A
Q
TC2 HEAVY BW SPX
Black/White
mode
Front surface
mode
51 - 255
93
–2 - –80
A
–10
A
R
TC2 HEAVY BW DPX
Back surface
mode
51 - 255
93
–2 - –80
A
–10
A
S
TC2 OHP CL
OHP
Color mode
51 - 255
85
–2 - –80
A
–8
A
T
TC2 OHP BW
Black/White mode
51 - 255
85
–2 - –80
A
–8
A
U
TC2 ENVELOPE CL
Envelope
Color mode
51 - 255
124
–2 - –80
A
–30
A
V
TC2 ENVELOPE BW
Black/White mode
51 - 255
124
–2 - –80
A
–30
A
W
TC2 THIN CL
Thin paper
Color mode
51 - 255
111
–2 - –80
A
–25
A
X
TC2 THIN BW
Black/White mode
51 - 255
111
–2 - –80
A
–25
A
Y
TC2 GLOSSY CL
Gloss paper
Color mode
51 - 255
72
–2 - –80
A
–10
A
Z
TC2 GLOSSY BW
Black/White mode
51 - 255
72
–2 - –80
A
–10
A
AA
TC2 CLEANING
Cleaning mode
51 - 255
67
–2 - -80
A
–8
A
AB
TC2 CLEAN LOW SPD
Secondary
transfer
cleaning bias
adjustment
value
transfer
cleaning bias
adjustment
value
Low speed print mode
0 - 255
16
–100V - 1500V
0V
AC
TC2 CLEAN MIDDLE SPD
Middle speed print mode
0 - 255
16
–100V - 1500V
0V
AD
TC2 CLEAN CLEANING
Cleaning mode
0 - 255
143
–100V - 1500V
800V
AE
PTC LOW SPEED CL
PTC current
output
adjustment
value
output
adjustment
value
Color mode
Low speed mode
0 - 255
133
0
A - –700A
–300
A
AF
PTC MIDDLE SPEED CL
Middle speed mode
0 - 255
133
0
A - –700A
–300
A
AG
PTC LOW SPEED BW
Black/White mode
Low speed mode
0 - 255
133
0
A - –700A
–300
A
AH
PTC MIDDLE SPEED BW
Middle speed mode
0 - 255
133
0
A - –700A
–300
A
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