DOWNLOAD Sharp AL-800 (serv.man6) Service Manual ↓ Size: 2.56 MB | Pages: 19 in PDF or view online for FREE

Model
AL-800 (serv.man6)
Pages
19
Size
2.56 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AL800 840 Service Manual-Adjustments
File
al-800-sm6.pdf
Date

Sharp AL-800 (serv.man6) Service Manual ▷ View online

*
Troubles caused by improper work
1) Scanner motor trouble
*
After-work
JOB No.
Content
ADJ M2/ADJ 2
Sub scanning direction copy distortion
adjustment
ADJ 2
Sub scanning direction distortion
adjustment
*
Location
*
Adjustment value
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 004
When any part in the scanner
(reading) section is
disassembled or replaced.
ADJ M2/
ADJ 1
When the scanner unit
parallelism adjustment is
performed.
Cycle
Condition
When the copy image
distortion is outside the
specified range.
*
Necessary condition
1) The scanner unit parallelism adjustment (mechanical adjustment)
is completed.
2) The scanner drive wire tension is proper.
*
Work content
1) Make a test chart on A4 (11" 
×
 8.5") paper as shown below. (Draw
a rectangular with four right angles.)
2) Set the test chart which was made in procedure 1) on the docu-
ment table, and make a copy on A4 (11" 
×
 8.5") paper with the
document cover open.
ADJ M2/ADJ1
203mm
203mm
D
D
D    1.0mm
L=10mm
L
L
L
L
A6
B6
51/2
A5
B5
81/2
A4
30mm
Test chart
7 – 5
3) Check the sub scanning direction distortion.
If La = Lb, there is no distortion.
If there is any distortion in the sub scanning direction, perform the
following procedures.
4) Loosen either one of the two fixing screws of the scanner unit
drive pulley.
5) Without moving the scanner unit drive shaft, manually turn the
scanner unit drive pulley to adjust the parallelism of the scanner
unit A. (Change the relative positions of the scanner unit drive
pulley and the drive shaft.)
6) Tighten the scanner unit drive pulley fixing screw.
Repeat procedures 2) 
 6) until the condition of procedure 3) is
satisfied.
*
Preliminary work
JOB No.
Content
ADJ M2/ADJ 1
Scanner unit parallelism adjustment
(mechanical adjustment)
*
After-work
JOB No.
Content
ADJ M2/ADJ 3
Main scanning direction copy distortion
adjustment
*
Necessary tool
Name
Scale
Parts code/Price rank
ADJ 3
Copy main scanning direction distortion
adjustment
*
Location
*
Adjustment value
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 004
When any part in the scanner
(reading) section is
disassembled or replaced.
ADJ M2/
ADJ 2
When the sub scanning
direction distortion is
performed.
Cycle
Condition
When the copy image
distortion is not within the
specified range.
*
Necessary condition
1) The scanner unit parallelism adjustment (mechanical adjustment)
is completed.
2) The scanner drive wire tension is proper.
3) The sub scanning direction copy distortion is within the specified
range.
*
Work content
1) Make a test chart on A4 (11" 
×
 8.5") paper as shown below. (Draw
a rectangular with four right angles.)
2) Set the test chart which was made in procedure 1) on the docu-
ment table, and make a copy on A4 (11" 
×
 8.5") paper with the
document cover open.
La
Lb
ADJM2/ADJ3
203mm
203mm
D
D
D    1.0mm
L=10mm
L
L
L
L
7 – 6
3) Check the main scanning direction distortion.
If the four angles of the copy are right angles, there is no distor-
tion.
If there is any distortion in the sub scanning direction, perform the
following procedures.
4) Check the distortion difference (distortion balance) between the
right and the left sides.
If Lc = Ld, the image distortions of the right and the left sides are
equal to each other.
If the above condition is satisfied go to procedure 9).
If the above condition is not satisfied, perform the following proce-
dures.
5) Check the height of the scanner rail on the rear frame side.
If the scanner rail heights (on the right and the left sides) from the
scanner chassis level are not 9.0mm, adjust so that they are
9.0mm.
6) Set the test chart made in procedure 1) on the document table,
and make a copy on A4 (11" 
×
 8.5") paper.
7) Check the distortion difference (distortion balance) between the
right and the left sides.
If Lc = Ld, the image distortions of the right and the left sides are
equal to each other.
If the above condition is satisfied go to procedure 9).
If the above condition is not satisfied, perform the following proce-
dures.
8) Change the height balance of the scanner rail on the front frame
side.
Repeat procedures 6) 
 8) until the image distortion difference
(distortion balance) becomes zero.
9) If the image distortion difference becomes zero, change the over-
all height of the front frame side scanner rail.
10) Set the test chart made in procedure 1) on the document table
and make a copy on A4 (11" 
×
 8.5") paper. Check that the main
scanning direction distortion is within the specified range.
Repeat procedures 9) 
 10) until the main scanning direction dis-
tortion is within the specified range.
*
Preliminary work
JOB No.
Content
ADJ M2/ADJ 2
Copy sub scanning direction distortion
*
After-work
JOB No.
Content
ADJ M3
Copy magnification ratio adjustment
*
Necessary tool
Name
Scale
Parts code/Price rank
ADJ M3
Copy magnification ratio adjustment
Content
Preliminary 
work
After-
work
JOB No
JOB No
ADJ M3
Copy
magnification
ratio adjustment
ADJ 1 Main scanning
direction
magnification
ratio (focus,
resolution)
adjustment
ADJ M3/
ADJ 3
ADJ M4/
ADJ 2
ADJ 2 Sub scanning
direction copy
magnification
ratio adjustment
ADJ M4/
ADJ 1
ADJ 1
Copy focus (resolution), main scanning
direction copy magnification ratio
adjustment
*
Location
Copy A
Copy B
Ld
Lc = Ld
Lc
Ld
Lc
Lc    Ld
Though there is some distortion,
there is no difference between the
right and the left distortions.
There is some difference between
the right and the left distortions
9mm
ADJ M4
7 – 7
*
Adjustment value
(Test command (set value))
Range (MIN)
0
Range (MAX)
99
Standard value
50
Default
50
(Copy resolution, main scanning direction copy magnification ratio)
Copy image position
Copy resolution
Center
5.0 line/mm
Corner
4.5 line/mm
Copy magnification ratio
display value
Actual copy magnification ratio
100%
Within 
±
 1.0% of the displayed
copy magnification ratio
*
Program used
Test command (Simulation)
MODE
Normal
MAIN CODE
48
SUB CODE
1
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 004
When any part in the scanner
(reading) section is
disassembled or replaced.
S 009/Ua 002
When replacing the MCU PWB
In case of U2 trouble
Cycle
Condition
When the main scanning
direction copy magnification
ratio and resolution are not in
the specified range.
*
Necessary condition
1) The copy image distortion is within the specified range.
2) The copy image is free from deflection.
3) The copy image density is within the specified range.
*
Work content
1) Enter the simulation 48-1 mode.
2) Select the main scanning direction (manual) adjustment mode
with the copy picture quality mode select key.
(The currently set copy magnification ratio adjustment value is
displayed on the copy quantity display.)
Adjustment mode
Adjustment
mode (Lighting)
Note
Main
scanning 
direction 
Auto
Auto copy
mode lamp
The adjustment is made
automatically by the
software.
Manual
Manual copy
mode lamp
The adjustment is made
manually.
Sub
scanning 
direction
Manual
Photo copy
mode lamp
The adjustment is made
by changing the
scanning speed.
3) Set the adjustment value to 50 and press the start button.
(The adjustment value is stored and a copy is made at the copy
magnification ratio corresponding to the adjustment value.)
The adjustment value can be set in the range of 0 
 99.
4) Turn off the power.
5) Check the CCD unit No. (OID) specified on the CCD unit.
6) Loosen the CCD unit fixing screw.
7) Set the dimension (L) from the CCD edge to the center of the hole
in the scanner (reading) unit to the value calculated from the
following formula, and fix it.
L = 10.5 + CCD unit No. (OID)
8) Place the scale on the document table as shown below, and make
a copy in the text copy mode at 100% in the proper density.
CCD No
L=10.5+CCD No(OID)
Hole
A6
B6
51/2
A5
B5
81/2
A4
Scale
7 – 8
Page of 19
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