DOWNLOAD Sharp AL-800 (serv.man6) Service Manual ↓ Size: 2.56 MB | Pages: 19 in PDF or view online for FREE

Model
AL-800 (serv.man6)
Pages
19
Size
2.56 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AL800 840 Service Manual-Adjustments
File
al-800-sm6.pdf
Date

Sharp AL-800 (serv.man6) Service Manual ▷ View online

11) Place a white paper (A4, 11" 
×
 8.5") at a slightely shifted position
to the left of the scale. 
12) Select the adjustment mode rear edge void area with the copy
picture quality mode select key. 
(The currently set adjustment value is displayed on the copy
quantity display.)
13) Press the start button. (Make a copy with the document cover
open.)
(A copy is made.)
14) Measure the rear edge void area. 
If the distance between the paper rear edge and the copy image
rear edge is not 2.5 
±
 1.5mm, change the set value and press the
start button. 
The adjustment value can be set in the range of 0 
 99.
(Note)
Use SIM 50-10 to adjust the main scanning direction image posi-
tion 
*
Troubles caused by improper work 
1) If the void area is less than the specified level, the transfer roller,
the fusing roller, the separation pawl, and the paper trnsport sec-
tion are dirtied with toner. 
As a result, print paper is dirtied and paper jams are generated.
*
Necessary tools
Name
Scale
Parts code/Price rank
ADJ 2
Void area (left/right) adjustment
*
Adjustment value
(Simulation adjustment value)
Left void area
Right void area
Range (MIN)
0
0
Range (MAX)
99
99
Standard value
50
50
Default
50
50
(Image loss, void area djustment)
Left void area
Right void area
Range (MIN)
1.0mm
1.0mm
Range (MAX)
3.0mm
3.0mm
Standard value
2.0mm
2.0mm
*
Program used
Test command (Simulation)
MODE
Normal
MAIN CODE
50
SUB CODE
10
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 004
When any part in the scanner
(reading) section is
disassembled or replaced. 
S 009/Ua 002
When the MCU PWB is
replaced. 
In case of U2 trouble
Cycle
Conditions
When the copy image area
(image loss, void area) is not
within the specified range. 
*
Necessary condition
1) The copy magnification ratio is within the specified range. 
2) The copy distortion is within the specified range.
*
Work content
1) Make a test chart as shown below. 
2) Enter the SIM 50-10 mode.
3) Set the test chart made in procedure 1) on the document table. 
4) Make a copy and measure the left and the right void areas.
(Measure the distance from the left/right edge to the image lead
edge.)
If the void area is not within the specified range, perform the
following procdure.
Standard value: 2.0
+
1.0
0.5
mm
A6
B6
51/2
A5
B5
81/2
A4
White paper (A4, 11" x 8.5")
 (Slightly shifted to the left.)
2.5mm
Paper rear edge
Black background
section
Void area
Draw a line.
A4 (11" x 8.5")
 paper
Paper edges
Right void area
Line image
lead edge
Left void area
7 – 13
5) Select the left void area adjustment with the copy picture quality
mode select key. 
(The currently set adjustment value is displayed on the copy
quantity display.)
Adjustment
mode
Adjustment mode display
(LIghting)
Note
Main scanning
direction image
position
Photo copy mode lamp
Main scanning
direction image
position (SPF
mode)
Auto/Photo/Text copy
mode lamp 
Left void area
Auto copy mode lamp
Right void area
Manual copy mode lamp
6) Change the set value and press the start button. 
(The adjustment value is stored and a copy is made.)
When the set value is increased, the void area is increased.
When the set value is decreased, the void are is decreased.
When the void area is changed by 1, the void are is changed by
0.1 mm. 
Repeat procedurs 4) 
 6) until the left void are is within the
specified range. 
7) Select the right void area adjustment with the copy picture quality
mode select key. 
(The currently set adjustment value is displayed on the copy
quantity display.)
Adjust the right void area in the same manner as the left void area
adjustment. 
*
Troubles caused by improper work
1) If the void area is less than the specified level, the transfer roller,
the fusing roller, the separation pawl, and the paper transport
section are dirtied with toner.
As a result, print paper is dirtied and paper jams are generated.
*
Necessary tools
Name
Scale
Parts code/Price rank
ADJ M6
Image process (high voltage) power
adjustment
Content
Preliminary 
work
After-
work
JOB No
JOB No
ADJ M6
Image process
(high voltage)
power adjustment
ADJ 1
Charging voltage
adjustment
ADJ M1
ADJ 2
Developing bias
voltage
adjustment/check
ADJ M1
*
Location
ADJ 1
Charging (main charger) voltage
adjustment
*
Adjustment value
Range (MIN)
–1050 V
Range (MAX)
–1200 V
Standard value
–1100 V
Default
–1100 V
*
Program used
Test command (Simulation)
MODE
Normal
MAIN CODE
8
SUB CODE
2
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 009/Ua 004
When replacing the High
voltage/motor drive PWB unit
Cycle
Condition
Print (copy) density is too dark
or too light. Though copy
density adjustment is executed
with the Test command
(simulation) 46-1, satisfactory
denstiy cannot be obtained.
*
Work content
1) Connect between the power PWB and the PCU PWB, the high
voltage/motor drive PWB unit and the operation unit with har-
nesses.
2) Manually turn on the cover switch and turn on the power.
3) Execute SIM 8-2. (The charging voltage (main charer) is out-
putted.)
4) Measure the charging (main charger) voltage with a digital multi-
meter (effective value meter, input impednce 1000M
 or above).
Adjust VR801 so that the output voltage is –1050 
 –1200 V.
Before measurement, connect the capacitor and the diode to the
tip of the digital multi-metar as shown below.
ADJM7/ADJ2(VR802)
ADJM7/ADJ1(VR801)
7 – 14
*
Troubles caused by improper work
1) Copy (print) defective (Insufficient density, background copy, dirt,
etc.)
2) The copy density cannot be adjusted in the proper range with SIM
46-1.
3) The photoconductor is damaged.
*
After-work
JOB No.
Content
ADJ M1
Copy density adjustment
*
Necessary tools
Name
Digital multi-meter/High voltage probe
Parts code/Price rank
Note
Internal impedance 1000 or above,
effective value measurement
Recommendable unit:
(FLUKE 87/FLUKE 80K-40)
Name
Diode
Parts code/Price rank
VHDSV03///-1
Note
Other type withstand voltage of 2KV or
above can be used instead.
Name
Capacitor
Parts code/Price rank
VCKYQ3FB102K
Note
Other type withstand voltage of 3KV
with 1000pF can be used instead.
*
Note
1) Use a digital multi-meter (effective value meter, internal im-
pedance of 1000M
 or above).
Connect the capacitor and the diode to the tip of the digital multi-
meter for measurement. If the above condition are not satisfied,
the proper measurement of voltage cannot be made.
2) Since a high voltage is outputted, be careful of electric shock.
ADJ 2
Developing bias voltage adjustment
*
Adjustment value
Range (MIN)
–305 V
Range (MAX)
–315 V
Standard value
–310 V
Default
–310 V
*
Program used
Test command (Simulation)
MODE
Normal
MAIN CODE
8
SUB CODE
2
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 009/Ua 004
When replacing the high
voltage/motor drive PWB unit
Cycle
Condition
1) Print (copy) density is too
dark or too light.
Though copy density
adjustment is executed with
the Test command
(simulation) 46-1,
 satisfactory denstiy cannot
be obtained. 
2) Ghost is generated.
*
Work content
1) Connect between the power PWB and the PCU PWB, the high
voltage/motor drive PWB unit and the operation unit with har-
nesses.
2) Manually turn on the cover switch and turn on the power.
3) Execute SIM 8-2. (The developing bias voltage is outputted.)
4) Measure the developing bias voltage with the digital multi-meter
(effective value meter).
Adjust VR802 so that the output voltage is –310 
±
 5V.
7 – 15
*
Troubles caused by improper work
1) Copy (print) defective
(Insufficient density, background copy, dirt, etc.)
(Ghost)
2) The copy density cannot be adjusted with SIM 46-1.
3) Photoconductor damage
*
After-work
JOB No.
Content
ADJ M1
Copy density adjustment
*
Necessary tools
Name
Digital multi-meter/High voltage probe
Parts code/Price rank
Note
Internal impedance of 1000M
 or
above, effective value measurement
(Recommendable unit: FLUKE
87/FLUKE 80K-40)
*
Note
1) Use a digital multi-meter (effective value meter, internal im-
pedance of 1000M
 or above).
Connect the capacitor and the diode to the tip of the digital multi-
meter for measurement. If the above condition are not satisfied,
the proper measurement of voltage cannot be made.
2) Since a high voltage is outputted, be careful of electric shock.
CHI M1
Image process (high votlage) power
check
*
Specified values
Range (MIN)
+3200V
Range (MAX)
+3700V
Standard value
+3500V
Default
+3500V
*
Progarm used
Test command (Simulation)
MODE
Normal
MAIN CODE
8
SUB CODE
2
*
Execution condition (time)
Enforcement
time
JOB No
Content
S 009/Ua004
When replacing the high
voltage/motor drive PWB unit
Cycle
Condition
1) Print (copy) density is too
dark or too light.
Though copy density
adjustment is executed
with the Test command
(simulation) 46-1,
satisfactory denstiy cannot
be obtained.
2) Ghost is generated.
*
Work content
1) Connect between the power PWB and the PCU PWB, the high
voltage/motor drive PWB unit and the operation unit with har-
nesses.
2) Manually turn on the cover switch and turn on the power.
3) Execute SIM 8-2.
(The transfer charger voltage is outputted.)
4) Measure the transfer charger voltage (D805) with the digital multi-
meter (effective value meter).
Check that the output voltage is +3200 
 +3700V. If it is not in the
range, replace the high voltage/motor drive PWB unit.
7 – 16
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