R-874 (serv.man5). Complete — Sharp Home Appliance Service Manual (repair manual)

Model
R-874 (serv.man5)
Pages
45
Size
1.38 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-874-sm5.pdf
Date

View Sharp R-874 (serv.man5) Service Manual online

R-874M - 1
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ....................................................................................................   2
GENERAL INFORMATION ....................................................................................................................... 3
SERVICING/WARNING ...........................................................................................................................  3
PRODUCT SPECIFICATIONS ................................................................................................................. 4
APPEARANCE VIEW ..............................................................................................................................  5
OPERATION SEQUENCE ........................................................................................................................ 6
FUNCTION OF IMPORTANT COMPONENTS .......................................................................................  9
TROUBLESHOOTING GUIDE ............................................................................................................... 11
TEST PROCEDURES ...........................................................................................................................  12
TOUCH CONTROL  PANEL ASSEMBLY .............................................................................................. 18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ..................................................  24
MICROWAVE MEASUREMENT ...........................................................................................................   30
SCHEMATIC DIAGRAMS ......................................................................................................................  31
PICTORIAL DIAGRAM ..........................................................................................................................  36
POWER UNIT CIRCUIT ......................................................................................................................... 37
CPU UNIT CIRCUIT ............................................................................................................................... 38
PRINTED WIRING BOARD .................................................................................................................... 39
PARTS LIST ..........................................................................................................................................  40
EXPLODED DIAGRAM OF OVEN PARTS ............................................................................................ 43
CONTROL PANEL/DOOR PARTS ......................................................................................................... 44
MISCELLANEOUS/PACKING & ACCESSORIES .................................................................................. 45
S70199R874M//
MICROWAVE OVEN WITH
GRILL AND CONVECTION
   MODELS
 R-874(W)M
 R-874(SL)M
In interests of user-safety the oven should be restored to its
original condition and only parts identical to those specified
should be used.
 SERVICE MANUAL
SHARP CORPORATION
R-874 S/MANUAL
11/7/01, 10:59 am
1
R-874M - 2
SERVICE MANUAL
MICROWAVE OVEN WITH
GRILL AND CONVECTION
  R-874(W)M/ R-874(SL)M
GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service
engineers with Operation and Service Information.
It is recommended that service engineers carefully study the entire text
of this manual, so they will be qualified to render satisfactory customer
service.
WARNING
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy
which may radiate from the magnetron or other microwave
generating devices if it is improperly used or connected. All input
and output microwave connections, waveguides, flanges and
gaskets must be secured. Never operate the device without a
microwave energy absorbing load attached. Never look into an
open waveguide or antenna while the device is energized.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to potentials above 250V.
All the parts marked “
∆” on parts list may cause undue microwave
exposure, by themselves, or when they are damaged, loosened or
removed.
Never operate the Grill and/ or  Bottom heater with the oven
outer cabinet removed. 
(Because air flow is eliminated, and the
excess heat generated on adjacent components). It can cause
permanent damage or a fire.
SHARP CORPORATION
OSAKA, JAPAN
SERVICING
PRODUCT SPECIFICATIONS
GENERAL INFORMATION
APPEARANCE VIEW
OPERATING SEQUENCE
FUNCTION OF IMPORTANT
COMPONENTS
TROUBLESHOOTING GUIDE
AND TEST PROCEDURE
TOUCH CONTROL PANEL
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
MICROWAVE MEASUREMENT
WIRING DIAGRAM
PARTS LIST
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REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor.
WARNING: AGAINST THE CHARGE OF THE HIGH-
VOLTAGE CAPACITOR
The high-voltage capacitor remains charged about 60 sec-
onds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is, of the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.
Sharp recommend that wherever possible fault-finding is
carried out with the supply disconnected. It may in, some
cases, be necessary to connect the supply after the outer
case has been removed, in this event carry out 3D checks and
then disconnect the leads to the primary of the High voltage
transformer. Ensure that these leads remain isolated from
other components and the oven chassis. (Use insulation tape
if necessary.) When the testing is completed carry out 3D
checks and reconnect the leads to the primary of the High
voltage transformer.
SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts will
result in electrocution.
High voltage capacitor, High voltage transformer, Magnetron, High voltage rectifier assembly, High voltage harness.
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during
testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run  the oven. Check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup of
cold water on the oven turntable, close the door and set the
power to HIGH and set the microwave timer for two (2) minutes.
When the two minutes has elapsed (timer at zero) carefully
check that the water is now hot. If the water remains cold carry
out 3D checks and re-examine the connections to the compo-
nent being tested.
When all service work is completed, and the oven is fully
assembled, the microwave power output should be checked and
a microwave leakage test should be carried out.
GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW
: EARTH
BLUE
: NEUTRAL
BROWN
: LIVE
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ITEM
DESCRIPTION
Power Requirements
230 - 240 Volts / 50 Hertz / Single phase, 3 wire earthed
Power Consumption
Microwave cooking
1 .45kW  Approx. 6.5 A
Convection cooking
1.53 kW  Approx. 6.4 A
Top Grill mode ...................... 1.05 kW
Approx. 4.2 A
Grill cooking
Bottom Grill mode ................. 0.55 kW
Approx. 2.3 A
Top and Bottom  mode ......... 1.55 kW
Approx. 6.3 A
Micro and Top Grill ................. 2.4 kW
Approx. 10.4 A
Micro and Bottom Grill .......... 1.95 kW
Approx. 8.5 A
Dual cooking Micro and Convection
2.4 kW
Approx. 10.4A
Power Output
900 W nominal of RF microwave energy (measured by method of IEC 60705)
Operating frequency 2450 MHz
Top Grill Grill heating element Power Output
1.0 kW
Bottom heating element Power Output
0.5 kW
Case Dimensions
Width 520 mm
Height 309 mm (including foot)
Depth 488 mm
Cooking Cavity Dimensions
Width  349 mm
Height 207 mm
Depth 357 mm
Turntable diameter
325 mm
Control Complement
Touch Control System
Clock (1:00 - 12:59) / Timer (0 - 99 minutes 90 sec.)
Microwave Power for Variable Cooking
 Repetition Rate;
100 (HIGH) ....................... Full power throughout the cooking time
70 (MEDIUM HIGH) .........................  approx. 70% of FULL Power
50 (MEDIUM) ...................................  approx. 50% of FULL Power
30 (MEDIUM LOW) ..........................  approx. 30% of FULL Power
10 (LOW) .........................................  approx. 10% of FULL Power
Convection temperature control range:
   250˚C, 230˚C, 220˚C, 200˚C, 180˚C, 160˚C, 130˚C, 100˚C, 70˚C and 40˚C
DISPLAY indicators
TIME keys                                             DUAL COVECTION/GRILL key
INSTANT COOK keys                           LESS/MORE keys
EXPRESS COOK keys                         WEIGHT  keys
EXPRESS DEFROST keys                  KITCHEN TIMER/CLOCK SET key
MEAL IN ONE keys                              INFO key
GRILL key                                             WEIGHT CONVERSION key
MICROWAVE POWER LEVEL key      STOP/CLEAR key
CONVECTION 
0
Ckey                           START/AUTO MINUTE key
Net Weight
Approx. 20 kg
As part of our policy of continuous improvement, we reserve the
right to alter design and specifications without notice
SPECIFICATION
 PRODUCT DESCRIPTION
Note:
Temperature measurements taken whilst the oven is in convection mode will differ from the displayed level.
This is due to the grill elements turning on and off in order to regulate the oven temperature.
This will not affect the cooking results as long as the operation manual and cook book are followed correctly.
R-874 S/MANUAL
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Here you can view online or download Sharp R-874 (serv.man5) Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sharp R-874 (serv.man5) Microwave Oven. Information contained in Sharp R-874 (serv.man5) service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).