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UP-5900 (serv.man8)
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127
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25.84 MB
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PDF
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Service Manual
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Device
EPOS / UP5900 Service Manual
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up-5900-sm8.pdf
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Sharp UP-5900 (serv.man8) Service Manual ▷ View online

UP-5900VS
DIAGNOSTICS SPECIFICATIONS
4 – 9
3-12. MAGNETIC CARD READER DIAGNOSTICS
This test program reads the magnetic card based on the ISO7811/1-5
standard and displays the data.
Pressing the Esc key returns to the service diagnostics menu.
1) MAGNETIC CARD READER CHECK
1
Checking content
The test program reads tracks 1 and 2 of the magnetic card (UKOG-
6718RCZZ) based on the ISO7811/1 ~ 5 standard, and displays the
data in ASCII code. There are two kinds of data patterns to be read.
To read the card data, the following setting is performed.
• Mode set
46h is set to PSC2 channel 1 mode set register. (IATA, 6bit)
74h is set to PSC2 channel 2 mode set register. (ABA, 4bit)
•  Start mark set
45h is set to PSC2 channel 1 start mark register.
0Bh is set to PSC2 channel 2 start mark register.
•  Interrupt reset
Test data is written to PSC2 channel 2 start mark register.
•  Interrupt mask cancel 01h is written to PSC2 MCR mask register
to cancel mask.
In addition, setting for the PSC2 extension interruption is per-
formed.
When the card is scanned, the obtained data is written to the
FIFO buffer from the start mark to LRC in sequence. Then, the
card data is read by interrupt process.
After reading data, the FIFO buffer is reset.
2
Display
The above display is made when the card (UKOG6718RCZZ) is
passed through the MCR. In case of an error, the error code is dis-
played as follows:
3
Terminating method
Press the Esc key to terminate the test and return to the service
diagnostics menu.
3-13. SYSTEM SWITCH DIAGNOSTICS
The system switch information of the main PWB is displayed.
Pressing the Esc key returns to the service diagnostics menu.
1) SYSTEM SWITCH
1
Checking content
The system switch reads I/O address 7F0H every 10ms to display
the value of bit 7, 6, 0. The relationship between the bit and JP
switch is as shown in the table below.
Reference only (not for diagnostics)
2
Display
Each JP switch data is displayed at X. If the bit data is “1,” the dis-
play is “OFF”. If the bit data is “0,” the display is “ON”.
3
Terminating method
Press the Esc key to terminate the test and return to the service
diagnstics menu.
3-14. DRAWER DIAGNOSTICS
The drawer open and sensor test are executed.
The following menu is displayed. The highlighted cursor is moved by
the cursor keys (UP 
2
 and DOWN 
4
 ) of the PS2 keyboard. 
Move the cursor to the desired item, and press the Enter key to execute
the selected diagnostics program. When the selected diagnostics pro-
gram is completed, the display returns to the menu screen. Pressing the
Esc key returns to the service diagnostics menu.
TRACK 1:
IATA pattern
76 character 7bit/character (Max. 79 character)
TRACK 2:
ABA data pattern
28 character, 5bit/character (Max. 40 character)
MCR (Magnetic Card Reader) Check
SHARP TEST CARD 0123456789ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789 UKOG-6718RCZZ
0123456789012345678901234567
TRACK1:
TRACK2:
Magnetic Card Reader Check
TRACK 1  :  BUFFER EMPTY
TRACK 1  :  MCR ERROR
TRACK 2  :  BUFFER EMPTY
TRACK 2  :  MCR ERROR
Displayed when TRACK1 EMPTY CODE is returned.
Displayed when TRACK1 ERROR CODE is returned.
Displayed when TRACK2 EMPTY CODE is returned.
Displayed when TRACK2 ERROR CODE is returned.
Bit
7
6
0
7F0H
JP0
JP1
JP2
System Switch Diagnostics
JP0
JP1
JP2
X
X
X
Drawer Diagnostics
Drawer 1 Check
Drawer 2 Check
UP-5900VS
DIAGNOSTICS SPECIFICATIONS
4 – 10
1) DRAWER 1 CHECK
1
Checking content
The drawer 1 solenoid is turned on and the drawer open sensor
value is sensed at every 100ms and the state is displayed.
When Drawer 1 and Drawer 2 are connected, “CLOSE” is displayed
only when both the drawers are closed.
2
Display
3
Terminating method
Press the Esc key to terminate the test and return to the Drawer
diagnostics menu.
Pressing the ESC again will return to the service diagnostics menu.
2) DRAWER 2 CHECK
1
Checking content
Drawer 2 solenoid is turned on and the drawer open sensor value is
sensed at every 100ms and the state is displayed.
When Drawer 1 and Drawer 2 are connected, “CLOSE” is displayed
only when both the drawers are closed.
2
Display
Same as Drawer 1.
3
Terminating method
Same as Drawer 1.
3-15. OPTION DISPLAY DIAGNOSTICS
The option display includes a microprocessor inside that allows commu-
nication with the host by RS232 conforming interface.
PSC2 UART4 is used on the main body side.
Communication conditions are as follows:
1
Checking content
The test patterns are displayed in the sequence shown below. 
Pressing the space bar moves to the next pattern.
i.
The following test patterns are displayed.
ii.
The test pattern with all digits ON is displayed.
iii. All OFF
2
Display
3
Terminating method
Press the Esc key to turn off the VFD display and terminate the test.
Return to the Option display diagnostics menu and the test is termi-
nated.
3-16. IDE I/F & HARD DISK DIAGNOSTICS
The hard disk is tested and the information stored in the hard disk is dis-
played.
The following tests are executed.
•  Read test: Seek (sequential, random) test, read only (target cylinder,
target sector), and dump test
• Write test: Write verify test (target cylinder, target sector), and batch
test.
• Other functions: Drive status display, controller check, error logging
area (error information) display, and error information display
Test screen (service repair only)
On the above screen, select the desired test item with 
2
 (UP) and 
4
(DOWN) keys and press the Enter key to execute the test. 
Pressing the Esc key returns to the service diagnostics menu.
•  Data length:
8 bit
•  Parity (Yes/No):
No
• Baud rate:
9600bps
Drawer 1 Check
Drawer Open Sensor    :   OPEN (or CLOSE)
Pole Display Check
Hard Disk Drive Diagnostics
READ MODE TEST
      Drive status display
      Sequential seek test
      Random seek test
      Seek&Read test
      Target Sector Read test
      HD Dump test
      Error LOGGING Information Display
      Disk Controller Check test
WRITE MODE TEST
      Seek&Write/Read-Verify test
      Target Sector Write/Read-Verify test
      HD Patch test
      ERROR LOGGING AREA CLEAR
      Error Table Display
,    : Move ENTER : Selet ESC : Exit
UP-5900VS
DIAGNOSTICS SPECIFICATIONS
4 – 11
[READ MODE TEST]
1) DRIVE STATUS DISPLAY
1
Checking content
The hard disk drive standard values (Memory capacity, Number of
cylinders. Number of heads, and Number of sectors) are displayed.
2
Display
3
Terminating method
Press any key to terminate the test and return to the menu screen in
the previous (1).
2) SEQUENTIAL SEEK TEST
[Test conditions setting]
•  Cylinder Range [0 ~ inmost cylinder]
The cylinder range to be tested is set.
•  Retry Count [0 ~ 4]
Retry count in case of an error is set.
• Error Stop/Continue/1 Pass
Selection is made among Error Stop/Continue/1 Pass in case of an
error.
•  Test Start ? [Yes/No]
Selection is made to execute the test or not.
1
Checking content
In the cylinder range set above, the sequential seek is executed for
every 1 track. When the seek test in the set range is completed (in
the direction of 0 
3
 inmost cylinder), it is counted as 1 pass. In case
of an error during the above test, a retry is repeated up to the set
number of retries. Every time an error occurs by executing retry up
to the retry number and error logging is performed. Logging is made
for HD and DRAM.
When an “Error stop” is set in the test conditions setting, and an
error occurs during the above test, the error display is made and the
test is stopped. Press the space bar to resume the test.
When “Continue” is set, even if an error occurs, the error display is
made but the test is not stopped.
When “1 Pass” is set, a series of tests is made only once and the
test is stopped.
2
Display
Sequential Seek test execution screen
Select the desired items at the position of @. (@ is not displayed on
the screen.)
On the above screen, when the pass count is counted up (when the
point is counted up to the upper limit set in the cylinder range setting,
the pass count is counted up by 1.), and if the error counter of all error
items are not counted up (remaining as 00000), the test is OK.
When the space bar is pressed during the test, the test is inter-
rupted.
When the space bar is pressed during interruption of the test, the
test is started.
3
Terminating method
Press the Esc key during execution of the test or during interruption of
the test to terminate the test and return to the above menu screen.
3) RANDOM SEEK TEST
[Test condition setting]
Same as the above sequential read.
However, execution of the test by 1 Pass means execution of random
seek through the set cylinder range.
1
Checking content
The random seek is executed for every one track in the cylinder
range set previously.
When the seek test is completed in the set range, it is counted as 1
pass.
In case of an error during the above test, a retry is repeated up to
the set number of retries. Every time an error occurs a retry is per-
formed up to the set number of retries, and error logging is made.
Logging is made for HD and DRAM.
When the “Error Stop” is set in the test condition setting, and an
error occurs during the above test.
The error display is shown and the test is interrupted. Press the
space key to resume the test.
When the “Continue” is set, even if an error occurs, the error display
is made but the test is not stopped.
When “1 Pass” is set, a series of tests is made only once and the
test is stopped.
2
Display
Same as the above sequential read, however the following contents
are different.
The test Point is changed at random in the range of 000 ~ XXX (cyl-
inder range set value).
Each point is tested once, and the pass count is added by one with
XXX times.
3
Terminating method
Press the Esc key during execution of the test or during interruption of
the test to terminate the test and return to the above menu screen.
Drive type:
Hard disk drive name
Capacity:
Hard disk memory capacity
Cylinder number:
Max. cylinder number
Head number:
Max. head number
Sector number:
Max. sector number
Drive Status display
      hard disk drive information
      Drive Type             : xxxxxx
      Capacity                : xxxxMB
      Cylinder Number    : xxx
      Head number         : xx
      Sector number       : xx
Press any key to exit.
Sequential Seek test
@Cylinder range ?
      [000       XXX] = 000-XXX
            (XXX is displayed by checking the
              inmost cylinder.)
@Retry count ?
      [0       4] = 0
@[Errorstop continue 1pass]
@Test Start ? [Yes No]
      Pass count = XXXXX
      Test Point  = CCC (Cylinder)
   
ESC : Exit SPACE : Stop or Start
Error Kinds
Drive not ready XXXX
  Bad controller   XXXX
  Compare error  XXXX
Details of error are displayed.
UP-5900VS
DIAGNOSTICS SPECIFICATIONS
4 – 12
4) SEEK & READ TEST
[Test condition setting]
Same as the above sequential read. The following setting is additionally
required.
•  Sector count [0 ~ final sector]
The sector range to be tested is set.
1
Checking content
The sequential read for every one track is executed in the cylinder
range and the sector range set above. (in the direction of 0 
3
inmost cylinder)
When the read test is completed in the set range, it is counted as 1
pass.
Before seeking, however, seek is made of the previous cylinder and
the following cylinder.
(Head movement)
When track N is read, the head moves as follows:
At
 2 
and 
4
, read is executed.
In case of an error during the above test, a retry is repeated up to
the set number of retries. Everytime an error occurs a retry is per-
formed up to the set number of retries and, error logging is made.
Logging is made for HD and DRAM.
When the “Error Stop” is set in the test condition setting, and an
error occurs during the above test.
The error display is shown and the test is interrupted. Press the
space key to resume the test.
When the “Continue” is set, even if an error occurs, the error display
is made but the test is not stopped.
When “1 Pass” is set, a series of tests is made only once and the
test is stopped.
2
Display
Select the desired items at the position of @. (@ is not displayed on
the screen.)
(On the above screen, the thick figures are selected, and the thick
figure values are selected.)
On the above screen, when the pass count is counted up (when
point is counted up to the upper limit set in the cylinder range set-
ting, the pass count is counted up by 1.), and if the error counter of
all error items are not counted up (remaining as 00000), the test is
OK.
3
Terminating method
The methods to interrupt, resume, and terminate the test are the
same as (2) Sequential read.
5) TARGET SECTOR READ TEST
[Test conditions setting]
•  Cylinder range [0 ~ inmost cylinder]
The cylinder range to be tested is set.
•  Head count [0 ~ final head]
The head umber to be tested is set.
•  Sector count [0 ~ final sector]
The sector number to be tested is set.
•  Retry count [0 ~ 4]
Retry number incase of an error is set.
• Error stop/Continue/1 Pass
Selection is made among Error Stop/Continue/1 Pass in case of an
error.
•  Test start ? [Yes/No]
Selection is made between Yes/No at test start.
1
Checking content
A read is made for the cylinder range, the head number, and the
sector number areas set in the above.
When the read test is completed in the set range, it is counted as 1
pass.
In case of an error during the above test, a retry is repeated up to
the set number of retries. Every time when an error occurs a retry is
performed up to the set number of retries, and error logging is made.
Logging is made for HD and DRAM.
When the “Error Stop” is set in the test condition setting, and an
error occurs during the above test, the error display is shown and
the test is interrupted. Press the space key to resume the test.
When the “Continue” is set, even if an error occurs, the error display
is made but the test is not stopped.
When “1 Pass” is set, a series of tests is made only once and the
test is stopped.
S
1
Next
2
3
4
N-1
N-1
S+1
S-1
N
0 cylinder
The previous
cylinder
Cylinder to be tested
The next
cylinder
Inmost 
cylinder
Seek & Read test
@Cylinder range ?
      [000       XXX] = 000-XXX
             (XXX is displayed by checking the
               inmost cylinder.)
@Sector count ?
      [0       XX] = XX
              (XXX is displayed by checking the
                inmost cylinder.)
@Retry count ?
      [0       4] = 0
@[Errorstop continue 1pass]
@Test Start ? [Yes No]
      Pass count = XXXXX
      Test Point  = CCC : HH : SS (Cylinder: head; sector)
   
ESC : Exit SPACE : Stop or Start
Error Kinds
Drive not ready XXXX
  Bad controller   XXXX
  Compare error  XXXX
Details of error are displayed.
Page of 127
Display

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