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– 21 –

1. Remove the screws (D1) x 3 pcs., and remove the MD

spindle motor.

          Be careful so that the gear is not damaged.
          (The damaged gear emits noise during searching.)

(D1)x3

ø1.4x3mm

MD Spindle Motor

Perform steps 1 to 7 of the disassembly method to remove the
CD mechanism. (See page 18.)

Note:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the
front end of connector remove to protect the optical pickup
from electrostatic damage.

1. Remove the screws (A1)x 2 pcs., to remove shaft (A2)x 1

pc.

2. Remove stop washer (A3)x 1 pc., to remove gear (A4)x 1 pc.
3. Remove the pickup.

(A1) x1
ø2.6 x6mm

CD
Mechanism

Stop Washer
(A3) x1

Gear
(A4) x1

Shaft
(A2) x1

Pickup

(A1) x1
ø2.6 x6mm

1. Remove the screws (B1)x 4 pcs., to remove the CD PWB.
2. Remove the (1) front top plate, (2) changer box, left/right

and (3) disc trays 1~6. After that, disassemble as shown in
the figure.

3. Remove the screws (B2)x 4 pcs.
4. Remove the tray motor and main cam motor.

Perform steps 1 to 5 of the disassembly method to remove the
CD changer mechanism. (See page 18.)

Main Cam Motor

Tray Motor

CD PWB

(1) Front Top Plate

(2) Changer Box,
    Left

(2)Changer Box,
    Right

(3) Disc Tray,1~6

CD Changer Mechanism

(B1)x4

ø3x10mm

(B2)x4

ø2.6x4mm

Note:
The parts of (1), (2) and (3) correspond to the drawing Nos.
117, 102, 103 and 108 to 113 of the CD change mechanism
disassembly drawing.
Remove the screws of 117, 102 and 103, and the parts of (1),
(2) and (3) will be ready for removal and the screws of the tray
motor and main cam motor will be visible.

– 22 –

Perform steps 1 to 4 and 9 of the disassembly method to
remove the tape mechanism.

1. When you remove the screws  (A1) x 2 pcs., the recording/

playback head and three-dimensional head of the erasing
head can be removed.

1. Carefully bend the pinch roller pawl in the direction of the

arrow <A>, and remove the pinch roller (B1) x1 pc., in the
direction of the arrow <B>.

Note:
When installing the pinch roller, pay attention to the spring
mounting position.

1. Remove the motor.
2. Remove the main belt (C1) x 1 pc., from the motor side.
3. Remove the FF/REW belt (C2) x 1 pc.

1. Remove the belt.
2. Remove the screws (D1) x 2 pcs., to remove the motor.

Pinch
Roller
(B1)x1

Pinch 
Roller 
Pawl

Pull

Pull

(Left)

Pinch 
Roller 
Pawl

Pull

Pull

(Right)

(A1)x2
Ø2 x 6mm

Record/
Playback
Head

Erase
Head

1. Remove the control panel.
2. Remove the screws (E1) x 6 pcs., to remove the CD changer

door panel.

3. Remove the screws (F1) x 2 pcs., to remove the control

panel motor.

Perform steps 1 to 4 of the disassembly method to remove the
front panel.

CD Changer
Door Panel

CD Changer
Door Panel

Control
Panel
Motor

Gear Box A

(E1)x1
ø2.6x10mm

(E1)x3
ø2.6x10mm

(E1)x2
ø2.6x10mm

(F1)x2
ø2x5mm

Motor PWB

Gear Box B

Control Panel

Main Belt
(C1)x1

FF/REW Belt
(C2)x1

Motor

(D1)x2
Ø 2.6 x 5mm

Motor

– 23 –

1. Motor assembly (x 2) mounting (screw x 4)

01/29

Fig.24

2. MT idle gear mounting (screw x 1)

25

Fig.24

3. MT system gear assembly

23/24/26/27

Fig.24

4. STB/tray drive system gear and others assembling/

37/38/45/46 (53)/47/48

Fig.24

    mounting (screw x 3)

5. Tray big gear assembly

31

Fig.24

Gear positioning

6. T.M SW PWB mounting (screw x 3)

Fig.25

7. STB holder assembling

03

Fig.24

8. STB drive gear L/R assembly mounting (screw x 2)

11 (10)/12 (10)

Fig.24

9. Tray joint gear R/tray drive gear R assembling

34/36

Fig.25

Gear positioning

10. Tray gear A/B assembling

32/33

Fig.25

Gear positioning

11. Lift gear B/C assembling

43/44

Fig.26

Gear positioning

12. MT idler gear F assembling, mode big gear

28/41

Fig.26

      mounting (screw x 1)

13. Change box R mounting (screw x 4)

04

Fig.26

14. Lift gear A assembling

42

Fig.26

Gear positioning

15. Change box L assembly mounting (screw x 4)

02/30/35

Fig.27

16. Lift cam assembling (shaft inserting)

40

Fig.27

Gear positioning

17. STB holder height adjusting

Fig.28

Check/adjustment

18. Top plate F/disc OB LEV. Mounting (screw x 6)

80

Fig.28

19. Trays 1 - 6 assembling

91/92/93/94/95/96

Fig.29

20. Top plate R mounting (screw x 6)

––

01 (101)

MAIN BASE

02 (102)

CHANGE BOX L

03 (147)

STB HOLDER

04 (103)

CHANGE BOX R

10 (119)

STB DRIVE GEAR A

11 (120)

STB DRIVE GEAR L

12 (122)

STB DRIVE GEAR R

20 (149)

STABILIZER FH

23 (141)

MT IDLER GEAR A

24 (138)

MT IDLER GEAR B

25 (137)

MT IDLER GEAR C

26 (140)

MT IDLER GEAR D

27 (139)

MT IDLER GEAR E

28 (131)

MT IDLER GEAR F

29 (MOB1,2)

MOTOR GEAR

30 (143)

TRAY DRIVE GEAR F

31 (134)

TRAY BIG GEAR

32 (135)

TRAY GEAR A

33 (136)

TRAY GEAR B

34 (124)

TRAY DRIVE GEAR R

35 (144)

TRAY JOINT GEAR F

36 (125)

TRAY JOINT GEAR R

37 (142)

TRAY GEAR C

38 (130)

TRAY IDLER GEAR

40 (115)

LIFT CAM

41 (126)

MODE BIG GEAR

42 (127)

LIFT GEAR A

43 (128)

LIFT GEAR B

44 (129)

LIFT GEAR C

45 (132)

STB GEAR A

46 (104)

STB GEAR B

47 (133-1)

STB GEAR C

48 (133-3)

STB GEAR D

50 (145)

LIFT LEVER

51 (106)

TRAY LOCK LEVER

52 (118)

DISC OB LEVER

53 (105)

STB GEAR ANG.

80 (117)

TOP PLATE F

81 (114)

TOP PLATE R

91 (108)

TRAY 1

92 (109)

TRAY 2

93 (110)

TRAY 3

94 (111)

TRAY 4

95 (112)

TRAY 5

96 (113)

TRAY 6

The number of (  ) is the number of the parts guide.

– 24 –

31
TRAY BIG GEAR

31
TRAY BIG GEAR

37
TRAY GEAR C

38
TRAY IDLER GEAR

37
TRAY GEAR C

38
TRAY IDLER GEAR

47

STB GEAR C

47

STB GEAR C

46

STB GEAR B

46
STB GEAR B

10

STB DRIVE GEAR A

29

01
MAIN BASE

29

23

23

24

25

26

27

Mark position

03
STB HOLDER

48
STB GEAR D

12

STB DRIVE GEAR R

(ASS'Y)

11

STB DRIVE GEAR L

(ASS'Y)

11(/12)  (10)
STB DRIVE GEAR L(/R)
(ASS'Y)

10

STB DRIVE GEAR A

45

STB GEAR A

45

STB GEAR A

53

STB GEAR ANG.

53

STB GEAR ANG.

After assembling TRAY BIG GEAR, turn it in the arrow direction.

TRAY BIG GEAR ASSEMBLING POSITION