DOWNLOAD Sharp AE-XM24CR (serv.man17) Service Manual ↓ Size: 7.74 MB | Pages: 88 in PDF or view online for FREE

Model
AE-XM24CR (serv.man17)
Pages
88
Size
7.74 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ae-xm24cr-sm17.pdf
Date

Sharp AE-XM24CR (serv.man17) Service Manual ▷ View online

41
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES
NO.
1
2
3
4
5
6
7
Function
Operation
Description
Operation is stopped if rotation 
pulse signal is not input from the 
indoor fan motor for 1 minute.
Operation is stopped if rotation 
pulse signal from the indoor fan 
indicates low rpm (approximately 
300 rpm or less).
Expansion valve is closed if the 
temperature stays below 2˚C for 
4 minutes.
Compressor is stopped if a current 
approximately 55A or more flows in 
the power transistor module. 
Compressor is also stopped if the 
temperature of the power transistor 
module exceeds 100˚C
Lowers the operating frequency if 
the compressor AC current exceeds 
set value(    ). Stops the compressor 
if the current exceeds at minimum 
frequency.
Lowers the operating frequency if 
the temperature of the compressor 
thermistor (TH1) rises above 108˚C. 
Compressor is stopped if the 
thermistor stays above 108˚C for 
1 minute at minimum frequency.
Compressor is stopped if the 
compressor thermistor is above 
113˚C. (Or when TH1 shorts)
Lowers the operating frequency if 
the temperature of the outdoor heat 
exchanger rises above 56˚C during 
cooling. Stops the compressor if the
temperature stays above 56˚C for 
1 minute at minimum frequency
Indoor fan 
lock
Indoor fan 
rpm error
Indoor 
freezing 
prevention
DC over 
current
AC over 
current
Compressor 
overheat 
prevention 
control
Compressor 
high 
temperature 
error
Outdoor 
heat 
exchanger 
overheat 
prevention 
control
Detection time
When indoor 
fan is rotating
When indoor 
fan is rotating
and stops
During cooling 
operation
During 
compressor 
operation
During 
compressor 
operation
During 
compressor 
operation
During 
compressor 
operation
During 
compressor 
operation
Restart condition Restart 
time
No limit
Opearation OFF
Automatically 
restarts when the 
heat exchanger 
temperature rises 
above the freezing 
prevention 
temperature 
(above 2˚C)
Automatically 
restarts after safety 
time(90 seconds)
Automatically 
restarts after safety 
time (90 seconds)
Automatically 
restarts after safety 
time (90 seconds)
Automatically 
restarts when 
thermistor (TH1) 
temperature falls 
below 99˚C 
(approximately 
30 minutes)
Automatically 
restarts after safety 
time (90 seconds)
In
door
Out
door
Yes
No
No limit
No
No
8 times Yes
Yes
8 times
Yes
Yes
No limit
No
No
8 times Yes
Yes
No limit
No
No
Cooling MODE
Heating MODE
14.0A
14.0A
42
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
8
9
10
11
12
Compressor ia stopped, if heat 
exchanger or outdoor thermistor 
shorts.
Close the expansion valve of the 
corresponding room, if some 
suction thermistor shorts.
Compressor is stopped, if 
compressor or heat exchanger or 
outdoor thermistor opens. 
Close the expansion valve of the 
corresponding room, if some 
suction thermistor shorts. opens. 
Compressor is stopped, if the 
operating frequency is above 70Hz 
and the compressor current is 
below 0.8A.
INDOOR
If open, while timer LED blinks, 
operation is continued.
If short, operation is continued.
OUTDOOR
Closes the expansion valve of the 
corresponding room if the 
outdoor unit does not receive a 
serial signal from one or more 
indoor unit for 30 seconds.
Compressor is stopped, if the 
outdoor unit does not receive a 
serial signal from all indoor units.
Compressor is stopped, and 
miswiring check operation ends. 
Thermistor 
short
Thermistor 
open
AC 
abnormal 
current
Serial signal 
error
Miswiring 
check error
When the room
is activated
turns ON and
the compressor
starts.
When the room 
turns ON 
and the 
compressor 
starts.
During 
compressor 
operation
During 
operation
During 
miswiring 
operation
Operation OFF
Operation OFF
Automatically 
restarts after safety 
time(90 seconds)
Automatically 
restarts as soon as 
the serial 
communication 
becomes possible.
Miswiring check 
operation will not
restart automatically.
1 time
Yes
Yes
1 time
Yes
Yes
8 times
Yes
Yes
No limit
Yes
Yes
8 times
Yes
Yes
13
Lowers the operating frequency if 
the temperature of any of indoor 
heat exchanger rises high 
temperature during heating. 
Stops the compressor if the 
temperature srays high for 1 minute
at minumum frequency.
Indoor heat
exchanger
overheat
prevention
control
During 
compressor 
operation
Automatically
restarts after
safety time.(90 sec.)
Automatically
restarts after
safety time.(90 sec.)
Automatically
restarts after
safety time.(90 sec.)
No limit
No
No
14
When a power factor module error
input is detected.
Power factor
module
(Active filter)
error
During 
compressor
operation
During 
compressor
operation
8 times
Yes
Yes
15
In the case that the feed back signal 
from the compressor is not input or
abnormal.
DC 
Compressor
rotation
error
8 times
Yes
Yes
NO. Function
Operation
Description
Detection time Restarts condition Restarts 
time
In
door
Out
door
43
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
BREAK DOWN DIAGNOSIIS PROCEDURES
: Blinks at 1-second intervals
: OFF
: ON
: Blinks 3 times at 0.1-second intervals
Indoor and outdoor unit 
completely stopped
Display by indoor unit operation lamp
Displayed in a pattern which comes on at  the 
same time as the timer lamp
4 seconds off
What to check, procedure
Display by 
outdoor 
unit lamp 
LED 
51 ~ 52
Diagnosis
Solution
Condition 
of indoor 
and 
outdoor 
unit
Normal
Twice
Temp. 
indicator
3 times
4 times
Power module(IPM) 
abnormality
Normal
1. Check the circuit in the power transistor module.
2. Is the outdoor fan revolving ?
1. Measure the resistance of thermistor TH2, TH3, TH4, TH5, 
    TH6, TH7 on the outdoor unit (see Figure 2).
1. Replace power transistor 
module
2. Replace power transistor the 
    outdoor fan motor or fan 
    capacitor.
Overheat of the 
comp-ressor error
(protector operating) 
or outdoor 
compressor 
thermistor TH1 short
1.Replace the outdoor thermistor 
assembly. (RH-HXA024JBZZ or 
    RH-HXA022JBZZ
1.Clear the discharge outlet.
2.Assure power supply voltage.
3.Refill to rated amount.
4.Replace the outdoor thermistor 
assembly. (RTHM-A022JBE0)
5.Replace the indoor thermistor 
assembl.
 (RH-HXA023JBZZ)
1. Is the discharge outlet of the outdoor unit clogged ?
2. Is the power supply voltage at least 207 V at full power 
operation ?
3. Check for refrigerant leaks at the tubing connections.
4. Measure the resistance of compressor thermistor TH1 on 
the outdoor unit (see Figure 2).
5. Measure the resistance of heat exchanger pipe thermistor 
TH2 on the indoor unit (see Figure 1).
Short circuit of the  
thermistor error
0.5
sec..
0.5
sec
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
0.5
sec.
1 time
Compressor lock
Overheat of the compressor
2 times
ON
OFF
ON
OFF
Self-diagnostic procedure using display mode
If the timer lamp and operation lamp blinks during operation, the problem can be diagnosed using the following table.  
Note: 1. The breakdown diagnossis can be diagnosed by the LED lamps by pushing the "AUX." button for 5 seconds 
             or more while operation stops.
              Normal : Only the timer lamp blinks. Error : Displayed by combined blinking of operation lamp and 
             timer lamp (below table).
         2. If the breaker is switched to "OFF", the self-diagnostic 
             memory will be erased.
         3. Example of outdoor unit LED 50 ~ 52 blinking :
44
AY-XM7/9/12CR
AY-XPM7/9/12CR
AE-XM18/24CR
: Blinks at 1-second intervals
: OFF
: ON
: Blinks 3 times at 0.1-second intervals
Indoor and outdoor unit 
completely stopped
Display by indoor unit operation lamp
Displayed in a pattern which comes on at  the 
same time as the timer lamp
4 seconds off
What to check, procedure
Display by 
outdoor 
unit lamp 
LED 
51 ~ 52
Diagnosis
Solution
Condition 
of indoor 
and 
outdoor 
unit
5 times
6 times
7 times
AC overcurrent error
1. Is the discharge outlet of the outdoor unit clogged ?
1. Clear the discharge outlet.
8 times
Abnormal wire check
1. Check the attached point CN8B of outdoor unit.
2. Measure the resistance value of thermistor TH5, TH6, TH7 
    of outdoor unit.
3. Check the expansion valve. (unit A, unit B, unit C)
4. 
Are four expansion valves connected by mistake ?
5. Check the wiring between units.
1.Reattach
2.Replace the outdoor thermistor 
assembly. (TH5, TH6, TH7)
3.Replace the outdoor control 
board assembly.
4. Reattach
5. Check the wiring between units.
6. Check the incorrect wiring.
 
 
(When connection between the   
units is wrong as follows)
1.Replace Power module (IPM)
2.Replace the outdoor Power 
supply P.W.B..
3.Rewire
1.Replace Power factor module 
(AF1)
1.Replace the outdoor control 
board assembly (Current 
transformer is broken.) 
1.Reattach.
2.
Replace the outdoor thermistor 
assembly. (RTHM-A022JBE0)
   or (RH-HXA024JBZZ or  
RH-HXA022JBZZ )
1. Can voltage be detected at the current transformer on the 
outdoor unit control board?
1. Are the connectors of the outdoor unit thermistors well   
attached ?
2. Measure the resistance of thermistors TH1, TH2, TH3, 
TH4, TH5, TH6, TH7 on the outdoor unit (see Figure 2).
AC abnormal current  
error
Open circuit of the 
thermistor error
A
B
Indoor unit
Outdoor unit
UNIT A
UNIT B
C
UNIT C
(Example)
Terminal 
board
9 times
Rotation error of the
compressor
1. Check the voltage (18V) between BCN14  3   and   4
2. Check the compressor terminal and Power module terminal
    RED : S(COMP), U(IPM), WHITE : C(COMP), V(IPM), 
    ORANGE : R(COMP), W(IPM)
11 times
Power factor module
(AF1) error
1. Check the resistance value among the terminal of the 
    power factor module (L - and OUT -)
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