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Service Manual
LCD Television
TX-40CS620E
TX-40CSR620
TX-40CSR625
TX-40CSR625
LA60 Chassis
and
ORDER No. PCZ1503048CE
There are special components used in this equipment which are important for safety. These parts are marked in the
Schematic Diagrams, Circuit Board Diagrams, Explorer Views and Replacement Parts List. It is essential that these
critical parts should be replaced with manufacturer´s specified parts to prevent shock, fire or other hazards. Do not
modify the original design without permission of manufacturer.
Schematic Diagrams, Circuit Board Diagrams, Explorer Views and Replacement Parts List. It is essential that these
critical parts should be replaced with manufacturer´s specified parts to prevent shock, fire or other hazards. Do not
modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
Warning
CONTENTS
SAFETY PRECAUTIONS ........................................... 3
GENERAL GUIDE LINES ...................................... 3
TOUCH – CURRENT CHECK ............................... 3
PREVENTION OF ELECTROSTATIC DISCHARGE
(ESD) TO ELECTROSTATICALLY SENSITIVE (ES)
DEVICES .................................................................... 4
ABOUT LEAD FREE SOLDER (PBF) ......................... 5
SUGGESTED
PB
FREE SOLDER ........................ 5
SERVICE NAVIGATION ............................................. 6
CHASSIS BOARD LAYOUT .................................. 6
SERVICE HINTS ........................................................ 7
APPLICABLE SIGNALS ............................................ 10
SPECIFICATIONS .................................................... 11
TECHNICAL DESCRIPTION ................................ ….13
SPECIFICATION OF KEY FOR DTCP-IP,
C2MOD, CI PLUS, DIMORA, HDCP2, NETFLIX,
WIDEVINE, FREETIME ....................................... 13
GENERAL
INFORMATION ................................. 13
REPLACEMENT OF ICS ..................................... 13
MODEL
AND KEYS ............................................ 13
SETTING INSPECTION ............................................ 14
SERVICE MODE FUNCTION ................................... 15
SYSTEM INFORMATION ....................................... 16
HOTEL MODE .......................................................... 17
DATA COPY BY USB MEMORY .............................. 18
DATA COPY FROM TV SET TO USB MEMORY ..... 19
DATA COPY FROM USB MEMORY TO TV SET ..... 20
OPTION BYTES DESCRIPTION .............................. 21
SELF CHECK ........................................................... 22
POWER LED BLINKING TIMING CHART ................ 23
LCD PANEL TEST MODE ........................................ 23
WIRING DIAGRAM ................................................... 24
BLOCK DIAGRAM (1 OF 3) ...................................... 25
PARTS LOCATION ................................................... 28
LOCATION OF LEAD WIRING ................................. 32
REPLACEMENT PARTS LIST NOTE ....................... 33
REPLACEMENT PARTS LIST .................................. 34
SCHEMATIC DIAGRAMS NOTE .............................. 58
A-BOARD (1 OF 15) SCHEMATIC DIAGRAM .......... 59
P-BOARD (1 OF 3) SCHEMATIC DIAGRAM ............ 74
K-BOARD SCHEMATIC DIAGRAM .......................... 77
CONDUCTOR VIEWS .............................................. 78
2
Safety Precautions
General Guide Lines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated
or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following touch current checks to prevent the customer from being exposed to shock hazards.
4. Always ensure cover label TBM4GU113 is correctly replaced before returning to customer (see Fig.1).
4. Always ensure cover label TBM4GU113 is correctly replaced before returning to customer (see Fig.1).
Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth
ground such as a water pipe, as shown in Fig. 2.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUCH CURRENT) expressed as voltage U1 and U2, does not exceed the following values:
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUCH CURRENT) expressed as voltage U1 and U2, does not exceed the following values:
For a. c.: U1 = 35 V (peak) and U2 = 0.35 V (peak);
For d. c.: U1 = 1.0 V,
For d. c.: U1 = 1.0 V,
Note:
The limit value of U2 = 0.35 V (peak) for a. c. and U1 = 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and
2.0 mA d. c.
The limit value U1 = 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100
kHz.
2.0 mA d. c.
The limit value U1 = 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100
kHz.
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the customer.
Fig. 2
TO
APPLIANCES
EXPOSED
METAL PARTS
APPLIANCES
EXPOSED
METAL PARTS
Resistance values in ohms (
)
V
R
0
=500
R
S
=1500
C
S
=0.22
F
10k
0.022
F
COLD
WATER PIPE
(EARTH GROUND)
WATER PIPE
(EARTH GROUND)
V: Voltmeter or oscilloscope
(r.m.s. or peak reading)
(r.m.s. or peak reading)
Measuring network for TOUCH CURRENTS
Input resistance:
1M
Input capacitance:
200pF
Frequency range: 15Hz to 1MHz and d.c.respectively
U
2
(V)
U
1
(V)
Fig. 1
3
Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect
transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of
component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on
your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD
wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD
protected)" can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil
or comparable conductive material).
or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity
(ESD) sufficient to damage an ES device).
(ESD) sufficient to damage an ES device).
There are special components used in this equipment which are important for safety.
These parts are marked by in schematic diagrams, exploded views and replacement parts list. It is essential that
these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do
not modify the original design without permission of manufacturer.
These parts are marked by in schematic diagrams, exploded views and replacement parts list. It is essential that
these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do
not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
4