DOWNLOAD Panasonic DP-8020E / DP-8020P / DP-8016P (serv.man3) Service Manual ↓ Size: 25.73 MB | Pages: 127 in PDF or view online for FREE

Model
DP-8020E DP-8020P DP-8016P (serv.man3)
Pages
127
Size
25.73 MB
Type
PDF
Document
Service Manual / Other
Brand
Device
Copying Equipment / DIGITAL IMAGING SYSTEMS
File
dp-8020e-dp-8020p-dp-8016p-sm3.pdf
Date

Panasonic DP-8020E / DP-8020P / DP-8016P (serv.man3) Service Manual / Other ▷ View online

45
OCT 2006
Ver. 1.0
DP-8020E/8020P/8016P
Note:
1. Wet Cloth represents a soft cloth saturated with water.
For stubborn toner accumulation, wipe with a soft cloth saturated with Isopropyl Alcohol first, then 
follow up with a soft cloth saturated with water.
2. The Maintenance Cycle is based on the Counter Information for each individual module. 
To verify the counter information, print the Total Counter List using the Service Mode: F7 - Electronic 
Counter - 00 (List Print).
3. Cleaning, Replacement, and Adjustment Cycle (Sheet) are based on using Panasonic's recommended 
standard paper, and supplies. These cycles may vary with the kind of paper used, Paper size, 
orientation, print duty, continuous/interval print, and/or ambient conditions.
• Total Counter View Mode on the LCD
The Total Counter can be displayed on the Panel Display by pressing "COPY SIZE", and "PAPER TRAY
keys simultaneously in Standby mode for quick reference.
• LCD Display Brightness Adjustment
To adjust the brightness of the LCD display, press and while holding down the "CLEAR" key, keep 
pressing the "ORIGINAL SIZE", or the "COPY SIZE" key until the desired brightness is achieved.
ORIGINAL SIZE: Dimmer
COPY SIZE
: Brighter
29 Charge Corona Case
1444
60K
-
-
Refer to 
2.2.5.of the 
Service 
Manual
F7-07
30 Charge Wire
1443
10K
By Customer
-
60K
31 Cleaning Blade
1408
-
-
60K
32 Front Cleaning Felt
1410
-
-
60K
33 Rear Cleaning Felt
1411
-
-
60K
34 Cleaning Sponge
1412
-
-
60K
35 Splash Prevention 
Sheet
1415
-
-
60K
Fuser Unit
36 Fuser Roller
1115
60K
Water
 1
120K
Refer to 
2.2.6.of the 
Service 
Manual
F7-02
37 Pressure Roller
1021
60K
Water
 1
240K
38 Fuser Roller Bushing
1114
-
-
120K
39 Pressure Roller 
Bushing
1020
-
-
240K
40 Thermistor 
Assembly
1125
60K
Dry soft cloth
120K
41 Fuser Lamp
1116
-
-
240K
42 Separator
1109
60K
Dry soft cloth
120K
43 Exit 2 Roller
1104
60K
Water
 1
-
Main Unit
44 Ozone Filter
825
-
-
240K
Refer to 
2.2.13.of the 
Service 
Manual
F7-02
45 Toner Spill Tray
1202
60K
-
-
No.
Mechanical Parts
Ref. 
No.
Cleaning
Replacement/Adjustment
Ref. 
Counter
Cycle 
(Sheet)
Method
Cycle 
(Sheet)
Procedure
TOTAL COUNTER
                 
1234
46
OCT 2006
Ver. 1.0
DP-8020E/8020P/8016P
2.5.
Resetting the P/M (Preventive Maintenance) Counter
When the machine reaches the preset P/M Cycle, it will show "Call for P/M", or "Replace The Toner Waste 
Container" on the LCD Display. The PM Counter can be reset by following the procedures below.
2.5.1.
"Call for P/M" (Default: 120K) 
1. Perform the P/M (Preventive Maintenance). Refer to Section 2.3, and 2.4.
2. Press “FUNCTION”, “ORIGINAL SIZE”, and “3” keys sequentially to enter the Service Mode.
3. Enter the Copy Service Mode F5-70 (PM Cycle), and change to the desired value.
4. Press “FUNCTION”, and “CLEAR” keys simultaneously to exit the Service Mode.
2.5.2.
"Call for P/M ADF" (Default: Not Set)
1. Perform the P/M (Preventive Maintenance). Refer to Section 2.3, and 2.4.
2. Press “FUNCTION”, “ORIGINAL SIZE”, and “3” keys sequentially to enter the Service Mode.
3. Enter the Copy Service Mode F5-87 (ADF PM Cycle), and change to the desired value.
4. Press “FUNCTION”, and “CLEAR” keys simultaneously to exit the Service Mode.
2.5.3.
U14 "Replace The Toner Waste Container"
A. Blinking Maintenance, and Toner Waste Container Indicators
Upon detecting that the Toner Waste Container is full, the machine will complete the current job, and 
stop operating. 
A blinking Maintenance, and Toner Waste Container Indicators will appear on the display. 
To continue using the machine temporarily while waiting for the Service Technician, press any key 
(up to 100 additional copies can be made).
B. Steady Maintenance, and Toner Waste Container Indicators
Upon reaching the 100 copies, the machine stops, and will not allow further operation until the Toner 
Waste Container is replaced. 
Replace the Toner Waste Container. (Refer to Section 2.2.5.of the Service Manual)
47
OCT 2006
Ver. 1.0
DP-8020E/8020P/8016P
2.6.
Lubrication Point List
This information is used for routine Preventive Maintenance (PM) calls to ensure the highest degree of 
reliability. Inspect the following areas, and lubricate as required. The inspection interval is usually 120K 
copies, or more, however the interval may be reduced due to environmental conditions.
Mechanical Parts
Ref. 
No.
Grease
Lubrication Point
Automatic Duplex Unit
Pinch Timing Roller
712
KS-660
Bias Transfer 
Bushing
709
48
OCT 2006
Ver. 1.0
DP-8020E/8020P/8016P
2.7.
Updating the Firmware
The Quickest, and Most Easiest Method of Updating the Firmware is to use the Network Firmware 
Tool (FUP) using Ethernet LAN Port, and a Crossover Cable.
The Network FUP Tool version must be 3.XX, or higher, and it can be found on the Panasonic Document 
Management System CD-ROM included with the main unit, or on the CD-ROM included with the PCL, or 
PS/PCL options.
Refer to the Firmware Update Operation Instructions, Service Notes (8.1.) for additional details.
2.7.1.
Firmware Configuration
A. Hardware Configuration
This machine is controlled by two (2) CPUs which are located on the System Control (SC) PC Board, 
and the Scanner Printer Control (SPC) PC Board.
B. SC PC Board Firmware
The 4 MB Program Memory (F-ROM) is integrated on the SC PCB. An Optional Expansion 8 MB 
Program Memory (FRM8 PCB) can be installed into SLOT 1.
The Firmware to be written into the 4 MB onboard, and the 8 MB of SLOT 1 depends upon the 
configuration of the Standard, PCL, or PS Options.
(1) Standard
The Standard Program (1) is only written into the 4 MB onboard, which is assigned as ROM 
Code (A).
(2) For PCL Option
The PCL Control Program (2) must be written into the 4 MB onboard, which is assigned as ROM 
Code (B). The PCL Control Program (3), and PCL Font data (4) are written into the 8 MB in the 
SLOT 1. The Firmware (3), and (4) are assigned as ROM Code (C).
When using 8 MB Flash Memory Card, the 8 MB Program (C) can be written onto one card.
SC PC Board
Standard
Configuration
With PCL Option
Configuration
With PS Option
Configuration
On Board
(A)
4 MB
(B)
4 MB
(D)
4 MB
PC
(1)
(2)
(5)
CPU
4 MB
Program
Program
Program
Ethernet Port
F-ROM
PC
USB Port
Slot 1
(C) 8MB
(E) 8MB
(3)
(6)
Program
Program
8 MB
2 MB
(a)
4 MB
(a)
FRM
PCB
(4)
(7)
Flash Memory 
Card
Font
4 MB or 8 MB
4 MB
(b)
4 MB
(b)
Slot 2
Not
Used
SPC PC Board
CPU
512 KB
Scanner Control Program
F-ROM
Printer Control Program
Font
Page of 127
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