DOWNLOAD Panasonic DP-8020E / DP-8020P / DP-8016P (serv.man2) Service Manual ↓ Size: 15.37 MB | Pages: 127 in PDF or view online for FREE

Model
DP-8020E DP-8020P DP-8016P (serv.man2)
Pages
127
Size
15.37 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / DIGITAL IMAGING SYSTEMS
File
dp-8020e-dp-8020p-dp-8016p-sm2.pdf
Date

Panasonic DP-8020E / DP-8020P / DP-8016P (serv.man2) Service Manual ▷ View online

105
SEP 2006
Ver. 1.1
DP-8020E/8020P/8016P
DETAIL A
28
35
31
32, 33, 34
30
29
106
SEP 2006
Ver. 1.1
DP-8020E/8020P/8016P
3.4.
Preventive Maintenance Check List
The chart outlined below is a general guideline for maintenance. 
No.
Mechanical Parts
Ref. 
No.
Cleaning
Replacement/Adjustment
Ref. 
Counter
Cycle 
(Sheet)
Method
Cycle 
(Sheet)
Procedure
i-ADF Unit
1 ADF Roller
2314
60K
Water
 1
120K
Refer to 
2.2.1.
F7-08
2 Pre Feed Roller
2018
60K
Water
 1
120K
3 Separation Roller
2509
60K
Water
 1
120K
4 Torque Limiter 
Bushing
2510
60K
Water
 1
120K
5 Torque Limiter 
Spring
2511
60K
Water
 1
120K
ADF Unit
6
Exit 1 Roller
1812
60K
Water
 1
-
Refer to 
2.2.2.
F7-08
7
White Sheet
1814
60K
Water
 1
-
8
Feed Roller
2010
60K
Water
 1
-
9
Pre Feed Roller
2018
60K
Water
 1
120K
10 Separation Rubber
2024
-
-
60K
11 Paper Feed Roller
2001
60K
Water
 1
120K
12 Scanning Pad
1822
60K
Dry soft cloth
-
Scanner Unit
13 Mirror 1
415
60K
-
-
Refer to 
2.2.4.
F7-04
14 Mirror 2
421
60K
-
-
15 Platen (L) Glass
106
60K
-
-
16 Scanning (S) Glass
110
60K
-
-
2nd, 3rd & 4th Paper Trays
17 Pickup Roller
619
60K
Water
 1
120K
Refer to 
2.2.10.
F7-12/-13/-
14/-15
18 Separation Roller
629
60K
Water
 1
120K
19 Torque Limiter 1
690
-
-
120K
20 Feed Roller
623
60K
Water
 1
120K
21 Intermediate Roller
3104
60K
Water
 1
-
Sheet Bypass
22 Feed Roller
689
60K
Water
 1
120K
Refer to 
2.2.9.
F7-11
23 Separation Roller
658
60K
Water
 1
120K
24 Torque Limiter 2
691
-
-
120K
25 Registration Roller
601
60K
-
-
Bias Transfer Unit
26 Bias Transfer Roller 
(BTR)
711
60K
Dry soft cloth
120K
Refer to 
2.2.8.
F7-02
27 Duplex Feed Roller
735
60K
Water
 1
-
Process Unit
-
Developer
-
-
-
60K
Refer to 
2.2.5.
F7-10
28 OPC Drum
1403
-
-
60K
F7-06
107
SEP 2006
Ver. 1.1
DP-8020E/8020P/8016P
Note:
1. Wet Cloth represents a soft cloth saturated with water.
For stubborn toner accumulation, wipe with a soft cloth saturated with Isopropyl Alcohol first, then 
follow up with a soft cloth saturated with water.
2. The Maintenance Cycle is based on the Counter Information for each individual module. 
To verify the counter information, print the Total Counter List using the Service Mode: F7 - Electronic 
Counter - 00 (List Print).
3. Cleaning, Replacement, and Adjustment Cycle (Sheet) are based on using Panasonic's recommended 
standard paper, and supplies. These cycles may vary with the kind of paper used, Paper size, 
orientation, print duty, continuous/interval print, and/or ambient conditions.
• Total Counter View Mode on the LCD
The Total Counter can be displayed on the Panel Display by pressing "COPY SIZE", and "PAPER TRAY
keys simultaneously in Standby mode for quick reference.
• LCD Display Brightness Adjustment
To adjust the brightness of the LCD display, press and while holding down the "CLEAR" key, keep 
pressing the "ORIGINAL SIZE", or the "COPY SIZE" key until the desired brightness is achieved.
ORIGINAL SIZE: Dimmer
COPY SIZE
: Brighter
29 Charge Corona Case 1444
60K
-
-
Refer to 
2.2.5.
F7-07
30 Charge Wire
1443
10K
By Customer
-
60K
31 Cleaning Blade
1408
-
-
60K
32 Front Cleaning Felt
1410
-
-
60K
33 Rear Cleaning Felt
1411
-
-
60K
34 Cleaning Sponge
1412
-
-
60K
35 Splash Prevention 
Sheet
1415
-
-
60K
Fuser Unit
36 Fuser Roller
1115
60K
Water
 1
120K
Refer to 
2.2.6.
F7-02
37 Pressure Roller
1021
60K
Water
 1
240K
38 Fuser Roller Bushing 1114
-
-
120K
39 Pressure Roller 
Bushing
1020
-
-
240K
40 Thermistor 
Assembly
1125
60K
Dry soft cloth
120K
41 Fuser Lamp
1116
-
-
240K
42 Separator
1109
60K
Dry soft cloth
120K
43 Exit 2 Roller
1104
60K
Water
 1
-
Main Unit
44 Ozone Filter
825
-
-
240K
Refer to 
2.2.13.
F7-02
45 Toner Spill Tray
1202
60K
-
-
No.
Mechanical Parts
Ref. 
No.
Cleaning
Replacement/Adjustment
Ref. 
Counter
Cycle 
(Sheet)
Method
Cycle 
(Sheet)
Procedure
TOTAL COUNTER
                 
1234
108
SEP 2006
Ver. 1.1
DP-8020E/8020P/8016P
3.5.
Resetting the P/M (Preventive Maintenance) Counter
When the machine reaches the preset P/M Cycle, it will show "Call for P/M", or "Replace The Toner Waste 
Container" on the LCD Display. The PM Counter can be reset by following the procedures below.
3.5.1.
"Call for P/M" (Default: 120K) 
1. Perform the P/M (Preventive Maintenance). Refer to Section 3.3, and 3.4.
2. Press “FUNCTION”, “ORIGINAL SIZE”, and “3” keys sequentially to enter the Service Mode.
3. Enter the Copy Service Mode F5-70 (PM Cycle), and change to the desired value.
4. Press “FUNCTION”, and “CLEAR” keys simultaneously to exit the Service Mode.
3.5.2.
"Call for P/M ADF" (Default: Not Set)
1. Perform the P/M (Preventive Maintenance). Refer to Section 3.3, and 3.4.
2. Press “FUNCTION”, “ORIGINAL SIZE”, and “3” keys sequentially to enter the Service Mode.
3. Enter the Copy Service Mode F5-87 (ADF PM Cycle), and change to the desired value.
4. Press “FUNCTION”, and “CLEAR” keys simultaneously to exit the Service Mode.
3.5.3.
U14 "Replace The Toner Waste Container"
A. Blinking Maintenance, and Toner Waste Container Indicators
Upon detecting that the Toner Waste Container is full, the machine will complete the current job, and 
stop operating. 
A blinking Maintenance, and Toner Waste Container Indicators will appear on the display. 
To continue using the machine temporarily while waiting for the Service Technician, press any key 
(up to 100 additional copies can be made).
B. Steady Maintenance, and Toner Waste Container Indicators
Upon reaching the 100 copies, the machine stops, and will not allow further operation until the Toner 
Waste Container is replaced. 
Replace the Toner Waste Container. (Refer to Section 2.2.5.)
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