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PSG1102017CE

Vol.1

Product Color:  (K)...Black Type

(S)...Silver Type (For EG only)

PAGE

PAGE

1 Safety Precautions----------------------------------------------- 3

1.1. GENERAL GUIDELINES -------------------------------- 3
1.2. Before Repair and Adjustment ------------------------- 3
1.3. Protection Circuitry ---------------------------------------- 4
1.4. Safety Parts Information --------------------------------- 5
1.5. Caution for AC Cord (For EB only)-------------------- 6

2 Warning -------------------------------------------------------------- 7

2.1. Prevention of Electrostatic Discharge (ESD)

to Electrostatic Sensitive (ES) Devices -------------- 7

2.2. Precaution of Laser Diode ------------------------------- 8
2.3. Service caution based on Legal restrictions -------- 9
2.4. Handling Precaution for Traverse Unit---------------- 9

3 Service Navigation --------------------------------------------- 11

3.1. Service Information -------------------------------------- 11
3.2. Combination of Multiple Pressing on the

Remote Control------------------------------------------- 11

3.3. Entering Special Modes with Combination of

Multiple Pressing on the Remote Control ---------- 11

2

3.4. Caution for Replacing Parts --------------------------- 13

4 Specifications ---------------------------------------------------- 15

4.1. Others (Licenses) ---------------------------------------- 16

5 Location of Controls and Components------------------ 17

5.1. Remote Control Key Button Operations ------------ 17
5.2. Main Unit Key Button Operations -------------------- 18
5.3. Speaker Connection ------------------------------------- 18
5.4. Connection to a Broadband Network --------------- 19
5.5. Network Easy Setting ----------------------------------- 20
5.6. Firmware Updates --------------------------------------- 22
5.7. Enjoying BD-LIVE or Picture-in-picture in BD-

Video -------------------------------------------------------- 23

5.8. Enjoying 3D Video --------------------------------------- 24
5.9. Using the iPod/iPhone ---------------------------------- 25

5.10. Enjoying VIERA CAST™------------------------------- 27

5.11. Playable discs/Cards/USB devices ------------------ 28

5.12. File Extension type support (MP3/JPEG/DivX/

MKV) -------------------------------------------------------- 29

6 Operating Instructions ---------------------------------------- 30

6.1. Removing of disc during abnormality --------------- 30

7 Self-Diagnostic and Special Mode Setting ------------- 32

7.1. Special Mode Setting------------------------------------ 32
7.2. Self-Diagnostic Function - Error Code -------------- 35
7.3. Service Mode---------------------------------------------- 38

8 Troubleshooting Guide---------------------------------------- 45

8.1. Troubleshooting Guide for F61 and/or F76 -------- 45

9 Service Fixture & Tools --------------------------------------- 48

9.1. Service Tools and Equipment ------------------------- 48

10 Disassembly and Assembly Instructions --------------- 49

10.1. Disassembly Flow Chart-------------------------------- 50
10.2. Main Components and P.C.B. Locations ----------- 51
10.3. Disassembly of Top Cabinet--------------------------- 52
10.4. Disassembly of Rear Panel---------------------------- 53
10.5. Disassembly of Fan-------------------------------------- 54
10.6. Disassembly of Front Panel Assembly ------------- 54
10.7. Disassembly of Panel P.C.B. -------------------------- 56
10.8. Disassembly of Operation Button P.C.B. ----------- 57
10.9. Disassembly of Power Button P.C.B.---------------- 58

10.10. Disassembly of iPod Cradle Assembly ------------- 59

10.11. Disassembly of iPod P.C.B.---------------------------- 60

10.12. Replacement of Front Lid Assembly ---------------- 61
10.13. Disassembly of BD Mechanism Unit (BRS1P) --- 63
10.14. Disassembly of AC Inlet P.C.B. ----------------------- 86
10.15. Disassembly of D-Amp P.C.B. ------------------------ 87
10.16. Replacement of Digital Amplifier IC (IC5100/

IC5200/IC5300)------------------------------------------- 89

10.17. Disassembly of Digital P.CB. -------------------------- 91
10.18. Disassembly of AV P.C.B.------------------------------ 94
10.19. Disassembly of SMPS P.C.B. ------------------------- 95
10.20. Replacement of Switching Regulator IC

(IC5701) ---------------------------------------------------- 97

10.21. Replacement of Rectifier Diode (D5702)----------- 99
10.22. Replacement of Thermal Diode (D5802)--------- 101
10.23. Replacement of Regulator Diode (D5803)------- 102

11 Service Position ----------------------------------------------- 104

11.1. Checking & Repairing of Digital P.C.B. ----------- 104
11.2. Checking & Repairing D-Amp P.C.B.-------------- 105
11.3. Checking & Repairing SMPS P.C.B. -------------- 107
11.4. Checking & Repairing Panel P.C.B. --------------- 108
11.5. Checking & Repairing of AV P.C.B. ---------------- 109

12 Voltage & Waveform Chart --------------------------------- 110

12.1. Digital P.C.B. (1/3) -------------------------------------- 110
12.2. Digital P.C.B. (2/3) -------------------------------------- 111
12.3. Digital P.C.B. (3/3) -------------------------------------- 112
12.4. AV P.C.B. ------------------------------------------------- 112
12.5. Panel P.C.B.---------------------------------------------- 112
12.6. D-Amp P.C.B. (1/2) ------------------------------------- 113
12.7. D-Amp P.C.B. (2/2) ------------------------------------- 114
12.8. SMPS P.C.B.--------------------------------------------- 115
12.9. Waveform Table ----------------------------------------- 116

13 Illustration of ICs, Transistor and Diode --------------- 118
14 Simplified Block Diagram----------------------------------- 119
15 Block Diagram -------------------------------------------------- 120

15.1. System Control ------------------------------------------ 120
15.2. Audio & Video ------------------------------------------- 121
15.3. Power Supply(Main Section) ------------------------ 123

16 Wiring Connection Diagram ------------------------------- 125
17 Schematic Diagram ------------------------------------------- 127

17.1. Schematic Diagram Notes --------------------------- 127
17.2. Digital(Micon/Power) Circuit ------------------------- 129
17.3. AV Circuit ------------------------------------------------- 136
17.4. D-Amp Circuit-------------------------------------------- 137
17.5. Panel Circuit --------------------------------------------- 141
17.6. Power Button, Operation Button & iPod Circuit - 142
17.7. SMPS Circuit--------------------------------------------- 143
17.8. AC Inlet Circuit ------------------------------------------ 145

18 Printed Circuit Board----------------------------------------- 146

18.1. Digital P.C.B. --------------------------------------------- 146
18.2. AV, Panel, Power Button, Operation Button &

iPod P.C.B. ----------------------------------------------- 148

18.3. D-Amp P.C.B. -------------------------------------------- 149
18.4. SMPS & AC Inlet P.C.B. ------------------------------ 150

19 Terminal Function of ICs ------------------------------------ 151

19.1. IC6001(C0HBB0000057): IC FL Driver ----------- 151

20 Exploded View and Replacement Parts List---------- 153

20.1. Exploded View and Mechanical replacement

Part List --------------------------------------------------- 153

20.2. Electrical Replacement Part List -------------------- 159

3

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or

damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly

installed.

3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on

the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1M

Ω

 and 5.2M

Ω

.

When the exposed metal does not have a return path to the chassis, the reading must be 

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k

Ω

, 10 watts resistor, in parallel with a 0.15

µ

F capacitors, between each exposed metallic part on the set and a

good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)

may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.

Figure 1

Disconnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5702, C5703, C5704, C5705, C5706) through a
10 

Ω

, 10 W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.

After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 240 V, 60 Hz in NO SIGNAL mode at volume minimum should be ~ 600 mA.

4

The protection circuitry may have operated if either of the following conditions are noticed:

• No sound is heard when the power is turned on.
• Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:

1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.

Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.