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Model
WH-SDC03H3E5-1 WH-SDC05H3E5-1 WH-SDC07H3E5-1 WH-SDC09H3E5-1 WH-UD03HE5-1 WH-UD05HE5-1 WH-UD07HE5-1 WH-UD09HE5-1
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127
Size
17.29 MB
Type
PDF
Document
Simplified Service Manual
Brand
Device
Air Conditioner / AIR-TO-WATER HEATPUMP
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wh-sdc03h3e5-1-wh-sdc05h3e5-1-wh-sdc07h3e5-1-wh-sd.pdf
Date

Panasonic WH-SDC03H3E5-1 / WH-SDC05H3E5-1 / WH-SDC07H3E5-1 / WH-SDC09H3E5-1 / WH-UD03HE5-1 / WH-UD05HE5-1 / WH-UD07HE5-1 / WH-UD09HE5-1 Simplified Service Manual ▷ View online

65 
11.1.5.4 Connecting 
Requirement 
For SDC03*3E5/SDC05*3E5** 
  The equipment’s Power Supply 1 complies with 
IEC/EN 61000-3-2. 
  The equipment’s Power Supply 1 complies with 
IEC/EN 61000-3-3 and can be connected to 
current supply network. 
  The equipment’s Power Supply 2 complies with 
IEC/EN 61000-3-2. 
  The equipment’s Power Supply 2 complies with 
IEC/EN 61000-3-11 and shall be connected to 
suitable supply network, with the following 
maximum permissible system impedance Z
max
 = 
0.426Ω at the interface. Please liaise with supply 
authority to ensure that the Power Supply 2 is 
connected only to a supply of that impedance or 
less. 
 
For SDC07*3E5/SDC09*3E5** 
  The equipment’s Power Supply 1 complies with 
IEC/EN 61000-3-12. 
  The equipment’s Power Supply 1 complies with 
IEC/EN 61000-3-3 and can be connected to 
current supply network. 
  The equipment’s Power Supply 2 complies with 
IEC/EN 61000-3-2. 
  The equipment’s Power Supply 2 complies with 
IEC/EN 61000-3-11 and shall be connected to 
suitable supply network, with the following 
maximum permissible system impedance Z
max
 = 
0.426Ω at the interface. Please liaise with supply 
authority to ensure that the Power Supply 2 is 
connected only to a supply of that impedance or 
less. 
11.1.6  Installation Of Remote Controller 
As Room Thermostat 
  Remote Controller mounted to the Indoor Unit can 
be moved to the room and serve as Room 
Thermostat. 
11.1.6.1 Installation 
Location 
  Install at the height of 1 to 1.5 m from the floor 
(Location where average room temperature can 
be detected). 
  Install vertically against the wall. 
  Avoid the following locations for installation. 
1.  By the window, etc. exposed to direct sunlight 
or direct air. 
2.  In the shadow or backside of objects deviated 
from the room airflow. 
3.  Location where condensation occurs (The 
Remote Controller is not moisture proof or 
drip proof.) 
4.  Location near heat source. 
5. Uneven 
surface. 
  Keep distance of 1 m or more from the TV, radio 
and PC. (Cause of fuzzy image or noise) 
 
 
 
11.1.6.2 Remote 
Controller 
Wiring 
 
1
2
Terminal for Remote Controller wiring
Remote Controller
Indoor unit
Remote Controller wiring
(field supply)
No polarity
 
 
  Remote Controller cable shall be (2 × min 0.3 
mm
2
), of double insulation PVC-sheathed or 
rubber sheathed cable. Total cable length shall be 
50 m or less. 
  Be careful not to connect cables to other terminals 
of Indoor Unit (e.g. power source wiring terminal). 
Malfunction may occur. 
  Do not bundle together with the power source 
wiring or store in the same metal tube. Operation 
error may occur. 
11.1.6.3  Remove The Remote Controller 
From Indoor Unit 
1.  Remove the top case from the bottom case. 
 
Bottom
case
Flat-blade
screwdrive
Insert the
driver and
slightly turn.
 
 
2.  Remove the wiring between Remote controller 
and Indoor Unit terminal. Remove the bottom case 
from the Control board cover by loosening the 
screws. (2 pieces) 
 
Disconnect the
Remote controller
wiring
Claw
(2 places)
 
 
66 
11.1.6.4  Mounting The Remote 
Controller 
For exposed type 
Preparation: Make 2 holes for screws using a driver. 
 
UP
Cut here with
a nipper and
remove the burr
with a file.
Mount the top case.
Align the claws of the top
case and then align the claws
of the bottom case.
Hole for screw
Screw
(field supply)
Claw (2 places)
Pass through
the hole
Bottom case
(Back side)
Top case
(Back side)
Remote controller terminal board
Remove the coating. Approx. 6 mm
Remove the sheath. Approx. 180 mm.
Make sure the wiring connection is in the
correct direction.
Clamper
(field supply)
Claw (2 places)
Wall to which
the remote
controller is
fixed
Mount the bottom case to
the wall.
Connect the remote control
wiring
Arrange the wires along the groove
of the case.
 
 
For embedded type 
Preparation: Make 2 holes for screws using a driver. 
 
UP
Avoid the wire
being caught.
Mount the top case.
Align the claws of the top
case and then align the claws
of the bottom case.
Hole for
screw
Screw
(field supply)
Claw (2 places)
Bottom case
(Back side)
Top case
(Back side)
Remote controller
terminal board
Remove the coating.
Approx. 6 mm
Make sure the wiring
connection is in the correct
direction.
Claw (2 places)
Mount the bottom case
to the wall.
Pass the wire through the hole
in the centre of the bottom case.
Connect the remote
control wiring
 
11.1.6.5  Replace The Remote Controller 
Cover 
  Replace the existing Remote controller cover with 
Remote controller cover to close the hole left after 
remove the Remote controller. 
1.  Release the Remote controller cover’s hooks from 
behind the front plate. 
 
Front plate
Hook (6 places)
Existing Remote
controller cover
 
 
2.  Press from front to fix the Remote controller cover 
on the front plate.  
 
Front plate
Hook (6 places)
Remote
controller
cover
 
11.1.7  Charging the Water 
  Make sure all the piping installations are properly 
done before carry out below steps. 
1.  Turn the plug on the Air Purge Valve 
9
 outlet 
anticlockwise by one complete turn from fully 
closed position. 
 
Air purge valve
Plug (turn
one complete
turn)
Air purge valve 9
Plug (turn
anticlockwise by
anticlockwise by
one complete
turn)
or
9
 
 
2.  Set the Pressure Relief Valve 
13
 level "DOWN". 
 
Pressure relief
valve
Lever
Turn up
Pressure relief valve
13
13
 
67 
3.  Start filling water (with pressure more than 0.1 
MPa (1 bar)) to the Indoor Unit via water inlet. 
Stop filling water if the free water if the free water 
flow through Pressure Relief Valve drain hose. 
4.  Turn ON the power supply and make sure Water 
Pump 
16
 is running. 
5.  Check and make sure no water leaking at the tube 
connecting points. 
11.1.8 Reconfirmation 
 
WARNING 
Be sure to switch off all power supply before performing each of the 
below checkings. Before obtaining access to terminals, all supply 
circuits must be disconnected. 
11.1.8.1  Check Water Pressure 
*(0.1 MPa = 1 bar) 
Water pressure should not lower than 0.05 MPa (with 
inspects the Water Pressure Gauge 
14
). If necessary 
add tap water into Tank Unit. Refer to Tank unit 
installation instruction for details on how to add water. 
11.1.8.2  Check Pressure Relief Valve 
13
 
  Check for correct operation of Pressure Relief 
Valve 
13
 by turning on the lever to become 
horizontal. 
  If you do not hear a clacking sound (due to water 
drainage), contact your local authorized dealer. 
  Push down the lever after finish checking. 
  In case the water keeps drained out from the unit, 
switch off the system, and then contact your local 
authorized dealer. 
11.1.8.3 Expansion 
Vessel 
12
 Pre 
Pressure Checking 
[Lower limit water volume of the system] 
Please ensure the capacity of the circulating water of 
the total system including the capacity of the indoor 
unit is more than 30 L. 
If the water capacity is insufficient, during deice 
operation, the water temperature is lowered and the 
water will freeze in the system's component leading to 
product failure. 
[Upper limit water volume of the system] 
The indoor unit has a build-in Expansion Vessel with 
10 L air capacity and initial pressure of 1 bar. 
Total amount of water in the system should be below 
260 L. 
If the total amount of water is more than 260 L, please 
add expansion vessel (field supply). 
The expansion vessel capacity required for the system 
can be calculated from the formula below. 
 
V : Requ ired gas volume <expans ion vessel volume L>
Vo : System total water volume <L>
: Water expans ion rate 5
 60˚C = 0.0171
P
1
: Expans ion tank fi lling pressure = (100) kPa
P
2
: System max imum pressure      = 300 kPa
V =
x
Vo
1 -
98 +
P
1
98 +
P
2
з
з
 
  (     ) Please confirm at actual place 
  The gas volume of the sealed type expansion 
 
vessel is presented by <V>. 
  It's advised to add 10% margin for required gas 
volume of calculation. 
 
Water expansion rate table 
 
Water temperature (°C) 
Water expansion rate 
з
10
0.0003
20
0.0019
30
0.0044
40
0.0078
50
0.0121
60
0.0171
70
0.0228
80
0.0291
90
0.0360
 
[Adjustment of the initial pressure of the expansion 
vessel when there is a difference in installation height] 
If the height difference between the indoor unit and 
the highest point of the system water circuit (H) is 
more than 7m, please adjust the initial pressure of the 
expansion vessel (Pg) according to the following 
formula. 
 
Pg= (H* 10+30) kPa 
11.1.8.4 Check 
RCCB/ELCB 
Ensure the RCCB/ELCB set to “ON” condition before 
check RCCB/ ELCB. 
Turn on the power supply to the Indoor Unit. 
This testing could only be done when power is 
supplied to the Indoor Unit. 
 
 
WARNING
 
Be careful not to touch parts other than RCCB/ELCB test button 
when the power is supplied to Indoor Unit. Else, electrical shock 
may happen. Before obtaining access to terminals, all supply 
circuits must be disconnected. 
 
  Push the “TEST” button on the RCCB/ELCB. The 
lever would turn down and indicate “0”, if it 
functions normal. 
  Contact authorized dealer if the RCCB/ELCB 
malfunction. 
  Turn off the power supply to the Indoor Unit. 
  If RCCB/ELCB functions normal, set the lever to 
“ON” again after testing finish. 
 
This product contains fluorinated greenhouse gasses. 
Refrigerant type: R410A (GWP=2088) 
Amount: 1.20 kg (2.5056 ton CO
equivalent) 
(The amount do not include the additional refrigerant 
when refrigerating piping length extended. Please 
refer to adhered label on outdoor unit for exact 
amount of refrigerant used and actual tonnes of CO
2
 
equivalent.) 
 
 
 
 
68 
11.1.9 Test 
Run 
1.  Fill up the Tank Unit with water. For details refer to 
Tank Unit installation instruction and operation 
instruction. 
2.  Set ON to the Indoor Unit and RCCB/ELCB. Then, 
for control panel operation please refers to air-to-
water heatpump operation instruction. 
3.  For normal operation, pressure gauge 
14
 reading 
should be in between 0.05 MPa and 0.3 MPa. 
4.  After test run, please clean the Water Filter Set 
15
Reinstall it after finish cleaning. 
11.1.9.1  Reset Overload Protector 
11
 
Overload Protector 
11
 serves the safety purpose to 
prevent the water over heating. When the Overload 
Protector 
11
 trip at high water temperature, take below 
steps to reset it. 
1.  Take out the cover. 
2.  Use a test pen to push the centre button gently in 
order to reset the Overload Protector 
11
3.  Fix the cover to the original fixing condition. 
 
Use test pen to push
this button for reset
Overload protector       .
11
 
11.1.10 Maintenance 
  In order to ensure safety and optimal performance 
of the unit, seasonal inspections on the unit, 
functional check of RCCB/ELCB, field wiring and 
piping have to be carried out at regular intervals. 
This maintenance should be carried out by 
authorized dealer. Contact dealer for scheduled 
inspection. 
11.1.10.1  Maintenance for Water Filter 
Set 
15
 
1.  Turn OFF power supply. 
2.  Set the two valves for the Water Filter Set 
15
 to 
“CLOSE”. 
3.  Take off the clip, then gently pull out the mesh. 
Beware of small amount water drain out from it. 
4.  Clean the mesh with warm water to remove all the 
stain. Use soft brush if necessary. 
5.  Reinstall the mesh to the Water Filter Set 
15
 and 
set back the clip on it. 
6.  Set the two valves for the Water Filter Set 
15
 to 
“OPEN”. 
7.  Turn ON power supply. 
 
 
11.1.10.2  Proper Pump Down Procedure 
 
WARNING
 
Strictly follow the steps below for proper pump down procedure. 
Explosion may occur if the steps are not followed as per sequence.
1.  When the Indoor Unit is not in operation (standby), enter the 
Service setup menu in the Remote Controller and select Pump 
down operation to turn it ON. (See APPENDIX for detail) 
2.  After 10~15 minutes, (after 1 or 2 minutes in case very low 
ambient temperatures (< 10°C)), fully close 2 way valve on 
Outdoor Unit. 
3.  After 3 minutes, fully close 3 way valve on Outdoor Unit. 
4.  Press the "OFF/ON" switch on the Remote Controller 
3
 to stop 
pump down operation. 
5. Remove the refrigerant piping. 
11.1.10.3 Check Items 
 
Is there any gas leakage at flare nut connections?
Has the heat insulation been carried out at flare nut
connection?
Is the connecting cable fixed to terminal board firmly?
Is the connecting cable clamped firmly?
Is the earth wire connection properly done?
Is water pressure higher than 0.05 MPa?
Is the pressure relief valve      operation normal?
Is the RCCB/ELCB operation normal?
Is the Indoor Unit properly hooked to the installation plate?
Is the power supply voltage within the rated voltage range?
Is there any abnormal sound?
Is the heating operation normal?
Is the thermostat operation normal?
Is the remote controller      LCD operation normal?
Is the Indoor Unit water leak free on test run?
13
3
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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