Panasonic WH-SDC03H3E5-1 / WH-SDC05H3E5-1 / WH-SDC07H3E5-1 / WH-SDC09H3E5-1 / WH-UD03HE5-1 / WH-UD05HE5-1 / WH-UD07HE5-1 / WH-UD09HE5-1 Simplified Service Manual ▷ View online
65
11.1.5.4 Connecting
Requirement
For SDC03*3E5/SDC05*3E5**
The equipment’s Power Supply 1 complies with
IEC/EN 61000-3-2.
The equipment’s Power Supply 1 complies with
IEC/EN 61000-3-3 and can be connected to
current supply network.
current supply network.
The equipment’s Power Supply 2 complies with
IEC/EN 61000-3-2.
The equipment’s Power Supply 2 complies with
IEC/EN 61000-3-11 and shall be connected to
suitable supply network, with the following
maximum permissible system impedance Z
suitable supply network, with the following
maximum permissible system impedance Z
max
=
0.426Ω at the interface. Please liaise with supply
authority to ensure that the Power Supply 2 is
connected only to a supply of that impedance or
less.
authority to ensure that the Power Supply 2 is
connected only to a supply of that impedance or
less.
For SDC07*3E5/SDC09*3E5**
The equipment’s Power Supply 1 complies with
IEC/EN 61000-3-12.
The equipment’s Power Supply 1 complies with
IEC/EN 61000-3-3 and can be connected to
current supply network.
current supply network.
The equipment’s Power Supply 2 complies with
IEC/EN 61000-3-2.
The equipment’s Power Supply 2 complies with
IEC/EN 61000-3-11 and shall be connected to
suitable supply network, with the following
maximum permissible system impedance Z
suitable supply network, with the following
maximum permissible system impedance Z
max
=
0.426Ω at the interface. Please liaise with supply
authority to ensure that the Power Supply 2 is
connected only to a supply of that impedance or
less.
authority to ensure that the Power Supply 2 is
connected only to a supply of that impedance or
less.
11.1.6 Installation Of Remote Controller
As Room Thermostat
Remote Controller mounted to the Indoor Unit can
be moved to the room and serve as Room
Thermostat.
Thermostat.
11.1.6.1 Installation
Location
Install at the height of 1 to 1.5 m from the floor
(Location where average room temperature can
be detected).
be detected).
Install vertically against the wall.
Avoid the following locations for installation.
1. By the window, etc. exposed to direct sunlight
or direct air.
2. In the shadow or backside of objects deviated
from the room airflow.
3. Location where condensation occurs (The
Remote Controller is not moisture proof or
drip proof.)
drip proof.)
4. Location near heat source.
5. Uneven
5. Uneven
surface.
Keep distance of 1 m or more from the TV, radio
and PC. (Cause of fuzzy image or noise)
11.1.6.2 Remote
Controller
Wiring
1
2
2
Terminal for Remote Controller wiring
Remote Controller
Indoor unit
Remote Controller wiring
(field supply)
•
No polarity
Remote Controller cable shall be (2 × min 0.3
mm
2
), of double insulation PVC-sheathed or
rubber sheathed cable. Total cable length shall be
50 m or less.
50 m or less.
Be careful not to connect cables to other terminals
of Indoor Unit (e.g. power source wiring terminal).
Malfunction may occur.
Malfunction may occur.
Do not bundle together with the power source
wiring or store in the same metal tube. Operation
error may occur.
error may occur.
11.1.6.3 Remove The Remote Controller
From Indoor Unit
1. Remove the top case from the bottom case.
Bottom
case
Flat-blade
screwdrive
Insert the
driver and
slightly turn.
2. Remove the wiring between Remote controller
and Indoor Unit terminal. Remove the bottom case
from the Control board cover by loosening the
screws. (2 pieces)
from the Control board cover by loosening the
screws. (2 pieces)
Disconnect the
Remote controller
wiring
Remote controller
wiring
Claw
(2 places)
(2 places)
66
11.1.6.4 Mounting The Remote
Controller
For exposed type
Preparation: Make 2 holes for screws using a driver.
Preparation: Make 2 holes for screws using a driver.
UP
Cut here with
a nipper and
remove the burr
with a file.
a nipper and
remove the burr
with a file.
Mount the top case.
•
Align the claws of the top
case and then align the claws
of the bottom case.
case and then align the claws
of the bottom case.
Hole for screw
Screw
(field supply)
(field supply)
Claw (2 places)
Pass through
the hole
Bottom case
(Back side)
Top case
(Back side)
(Back side)
Remote controller terminal board
Remove the coating. Approx. 6 mm
Remove the sheath. Approx. 180 mm.
Make sure the wiring connection is in the
correct direction.
Make sure the wiring connection is in the
correct direction.
Clamper
(field supply)
Claw (2 places)
Wall to which
the remote
controller is
fixed
the remote
controller is
fixed
Mount the bottom case to
the wall.
Connect the remote control
wiring
•
Arrange the wires along the groove
of the case.
of the case.
For embedded type
Preparation: Make 2 holes for screws using a driver.
Preparation: Make 2 holes for screws using a driver.
UP
Avoid the wire
being caught.
being caught.
Mount the top case.
•
Align the claws of the top
case and then align the claws
of the bottom case.
case and then align the claws
of the bottom case.
Hole for
screw
screw
Screw
(field supply)
(field supply)
Claw (2 places)
Bottom case
(Back side)
Top case
(Back side)
(Back side)
Remote controller
terminal board
terminal board
Remove the coating.
Approx. 6 mm
Make sure the wiring
connection is in the correct
direction.
connection is in the correct
direction.
Claw (2 places)
Mount the bottom case
to the wall.
•
Pass the wire through the hole
in the centre of the bottom case.
in the centre of the bottom case.
Connect the remote
control wiring
11.1.6.5 Replace The Remote Controller
Cover
Replace the existing Remote controller cover with
Remote controller cover to close the hole left after
remove the Remote controller.
remove the Remote controller.
1. Release the Remote controller cover’s hooks from
behind the front plate.
Front plate
Hook (6 places)
Existing Remote
controller cover
2. Press from front to fix the Remote controller cover
on the front plate.
Front plate
Hook (6 places)
Remote
controller
cover
cover
11.1.7 Charging the Water
Make sure all the piping installations are properly
done before carry out below steps.
1. Turn the plug on the Air Purge Valve
9
outlet
anticlockwise by one complete turn from fully
closed position.
closed position.
Air purge valve
Plug (turn
one complete
turn)
Air purge valve 9
Plug (turn
anticlockwise by
anticlockwise by
one complete
turn)
or
9
2. Set the Pressure Relief Valve
13
level "DOWN".
Pressure relief
valve
Lever
Turn up
Pressure relief valve
13
13
67
3. Start filling water (with pressure more than 0.1
MPa (1 bar)) to the Indoor Unit via water inlet.
Stop filling water if the free water if the free water
flow through Pressure Relief Valve drain hose.
Stop filling water if the free water if the free water
flow through Pressure Relief Valve drain hose.
4. Turn ON the power supply and make sure Water
Pump
16
is running.
5. Check and make sure no water leaking at the tube
connecting points.
11.1.8 Reconfirmation
WARNING
Be sure to switch off all power supply before performing each of the
below checkings. Before obtaining access to terminals, all supply
circuits must be disconnected.
below checkings. Before obtaining access to terminals, all supply
circuits must be disconnected.
11.1.8.1 Check Water Pressure
*(0.1 MPa = 1 bar)
Water pressure should not lower than 0.05 MPa (with
inspects the Water Pressure Gauge
Water pressure should not lower than 0.05 MPa (with
inspects the Water Pressure Gauge
14
). If necessary
add tap water into Tank Unit. Refer to Tank unit
installation instruction for details on how to add water.
installation instruction for details on how to add water.
11.1.8.2 Check Pressure Relief Valve
13
Check for correct operation of Pressure Relief
Valve
13
by turning on the lever to become
horizontal.
If you do not hear a clacking sound (due to water
drainage), contact your local authorized dealer.
Push down the lever after finish checking.
In case the water keeps drained out from the unit,
switch off the system, and then contact your local
authorized dealer.
authorized dealer.
11.1.8.3 Expansion
Vessel
12
Pre
Pressure Checking
[Lower limit water volume of the system]
Please ensure the capacity of the circulating water of
the total system including the capacity of the indoor
unit is more than 30 L.
If the water capacity is insufficient, during deice
operation, the water temperature is lowered and the
water will freeze in the system's component leading to
product failure.
[Upper limit water volume of the system]
The indoor unit has a build-in Expansion Vessel with
10 L air capacity and initial pressure of 1 bar.
Total amount of water in the system should be below
260 L.
If the total amount of water is more than 260 L, please
add expansion vessel (field supply).
The expansion vessel capacity required for the system
can be calculated from the formula below.
Please ensure the capacity of the circulating water of
the total system including the capacity of the indoor
unit is more than 30 L.
If the water capacity is insufficient, during deice
operation, the water temperature is lowered and the
water will freeze in the system's component leading to
product failure.
[Upper limit water volume of the system]
The indoor unit has a build-in Expansion Vessel with
10 L air capacity and initial pressure of 1 bar.
Total amount of water in the system should be below
260 L.
If the total amount of water is more than 260 L, please
add expansion vessel (field supply).
The expansion vessel capacity required for the system
can be calculated from the formula below.
V : Requ ired gas volume <expans ion vessel volume L>
Vo : System total water volume <L>
Vo : System total water volume <L>
: Water expans ion rate 5
60˚C = 0.0171
P
1
: Expans ion tank fi lling pressure = (100) kPa
P
2
: System max imum pressure = 300 kPa
V =
x
Vo
1 -
98 +
P
1
98 +
P
2
з
з
( ) Please confirm at actual place
The gas volume of the sealed type expansion
vessel is presented by <V>.
It's advised to add 10% margin for required gas
volume of calculation.
Water expansion rate table
Water temperature (°C)
Water expansion rate
з
10
0.0003
20
0.0019
30
0.0044
40
0.0078
50
0.0121
60
0.0171
70
0.0228
80
0.0291
90
0.0360
[Adjustment of the initial pressure of the expansion
vessel when there is a difference in installation height]
If the height difference between the indoor unit and
the highest point of the system water circuit (H) is
more than 7m, please adjust the initial pressure of the
expansion vessel (Pg) according to the following
formula.
Pg= (H* 10+30) kPa
11.1.8.4 Check
RCCB/ELCB
Ensure the RCCB/ELCB set to “ON” condition before
check RCCB/ ELCB.
Turn on the power supply to the Indoor Unit.
This testing could only be done when power is
supplied to the Indoor Unit.
check RCCB/ ELCB.
Turn on the power supply to the Indoor Unit.
This testing could only be done when power is
supplied to the Indoor Unit.
WARNING
Be careful not to touch parts other than RCCB/ELCB test button
when the power is supplied to Indoor Unit. Else, electrical shock
may happen. Before obtaining access to terminals, all supply
circuits must be disconnected.
when the power is supplied to Indoor Unit. Else, electrical shock
may happen. Before obtaining access to terminals, all supply
circuits must be disconnected.
Push the “TEST” button on the RCCB/ELCB. The
lever would turn down and indicate “0”, if it
functions normal.
functions normal.
Contact authorized dealer if the RCCB/ELCB
malfunction.
Turn off the power supply to the Indoor Unit.
If RCCB/ELCB functions normal, set the lever to
“ON” again after testing finish.
This product contains fluorinated greenhouse gasses.
Refrigerant type: R410A (GWP=2088)
Amount: 1.20 kg (2.5056 ton CO
2
equivalent)
(The amount do not include the additional refrigerant
when refrigerating piping length extended. Please
refer to adhered label on outdoor unit for exact
amount of refrigerant used and actual tonnes of CO
when refrigerating piping length extended. Please
refer to adhered label on outdoor unit for exact
amount of refrigerant used and actual tonnes of CO
2
equivalent.)
68
11.1.9 Test
Run
1. Fill up the Tank Unit with water. For details refer to
Tank Unit installation instruction and operation
instruction.
instruction.
2. Set ON to the Indoor Unit and RCCB/ELCB. Then,
for control panel operation please refers to air-to-
water heatpump operation instruction.
water heatpump operation instruction.
3. For normal operation, pressure gauge
14
reading
should be in between 0.05 MPa and 0.3 MPa.
4. After test run, please clean the Water Filter Set
15
.
Reinstall it after finish cleaning.
11.1.9.1 Reset Overload Protector
11
Overload Protector
11
serves the safety purpose to
prevent the water over heating. When the Overload
Protector
Protector
11
trip at high water temperature, take below
steps to reset it.
1. Take out the cover.
2. Use a test pen to push the centre button gently in
1. Take out the cover.
2. Use a test pen to push the centre button gently in
order to reset the Overload Protector
11
.
3. Fix the cover to the original fixing condition.
Use test pen to push
this button for reset
Overload protector .
11
11.1.10 Maintenance
In order to ensure safety and optimal performance
of the unit, seasonal inspections on the unit,
functional check of RCCB/ELCB, field wiring and
piping have to be carried out at regular intervals.
This maintenance should be carried out by
authorized dealer. Contact dealer for scheduled
inspection.
functional check of RCCB/ELCB, field wiring and
piping have to be carried out at regular intervals.
This maintenance should be carried out by
authorized dealer. Contact dealer for scheduled
inspection.
11.1.10.1 Maintenance for Water Filter
Set
15
1. Turn OFF power supply.
2. Set the two valves for the Water Filter Set
2. Set the two valves for the Water Filter Set
15
to
“CLOSE”.
3. Take off the clip, then gently pull out the mesh.
Beware of small amount water drain out from it.
4. Clean the mesh with warm water to remove all the
stain. Use soft brush if necessary.
5. Reinstall the mesh to the Water Filter Set
15
and
set back the clip on it.
6. Set the two valves for the Water Filter Set
15
to
“OPEN”.
7. Turn ON power supply.
11.1.10.2 Proper Pump Down Procedure
WARNING
Strictly follow the steps below for proper pump down procedure.
Explosion may occur if the steps are not followed as per sequence.
1. When the Indoor Unit is not in operation (standby), enter the
Explosion may occur if the steps are not followed as per sequence.
1. When the Indoor Unit is not in operation (standby), enter the
Service setup menu in the Remote Controller and select Pump
down operation to turn it ON. (See APPENDIX for detail)
down operation to turn it ON. (See APPENDIX for detail)
2. After 10~15 minutes, (after 1 or 2 minutes in case very low
ambient temperatures (< 10°C)), fully close 2 way valve on
Outdoor Unit.
Outdoor Unit.
3. After 3 minutes, fully close 3 way valve on Outdoor Unit.
4. Press the "OFF/ON" switch on the Remote Controller
4. Press the "OFF/ON" switch on the Remote Controller
3
to stop
pump down operation.
5. Remove the refrigerant piping.
11.1.10.3 Check Items
Is there any gas leakage at flare nut connections?
Has the heat insulation been carried out at flare nut
connection?
Is the connecting cable fixed to terminal board firmly?
Has the heat insulation been carried out at flare nut
connection?
Is the connecting cable fixed to terminal board firmly?
Is the connecting cable clamped firmly?
Is the earth wire connection properly done?
Is water pressure higher than 0.05 MPa?
Is the pressure relief valve operation normal?
Is the RCCB/ELCB operation normal?
Is the Indoor Unit properly hooked to the installation plate?
Is the power supply voltage within the rated voltage range?
Is there any abnormal sound?
Is the heating operation normal?
Is the thermostat operation normal?
Is the remote controller LCD operation normal?
Is the Indoor Unit water leak free on test run?
13
3
Click on the first or last page to see other WH-SDC03H3E5-1 / WH-SDC05H3E5-1 / WH-SDC07H3E5-1 / WH-SDC09H3E5-1 / WH-UD03HE5-1 / WH-UD05HE5-1 / WH-UD07HE5-1 / WH-UD09HE5-1 service manuals if exist.