DOWNLOAD Panasonic WH-MXC16G9E8 Service Manual ↓ Size: 10.68 MB | Pages: 127 in PDF or view online for FREE

Model
WH-MXC16G9E8
Pages
127
Size
10.68 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR-TO-WATER HEATPUMP
File
wh-mxc16g9e8.pdf
Date

Panasonic WH-MXC16G9E8 Service Manual ▷ View online

33 
11.3 Piping Installation 
  WARNING 
This section is for authorized and licensed electrician / water system installer only. Work behind the front plate secured by screws 
must only be carried out under supervision of qualified contractor, installation engineer or service person. 
 
Please engage a licensed water circuit installer to install this water circuit. 
  The minimum requirement of water in the system is 50 litres. If this value could not be achieved, please install 
additional buffer tank (field supply). 
  This water circuit must comply with relevant European and national regulations (including EN61770), and local 
building regulation codes. 
  Ensure the components installed in the water circuit could withstand water pressure during operation. 
  Do not apply excessive force to piping that may damage the pipes. 
  Use Rp 1 ¼" nut for both water inlet and water outlet connection and clean all piping with tap water before 
connecting to the Mono bloc unit. 
  Cover the pipe end to prevent dirt and dust when inserting it through a wall. If an existing tank is to be connected 
to this Mono bloc unit, ensure the pipes are clean before water pipe installation is carried out. 
  An external filter (30 mesh or more field supplied) must be installed before the water inlet of the Mono bloc unit. 
  Refer to Diagram 3.1 for pipe connection of Radiator, Floor Heater, Tank Unit, Solar Pump Station, 3-way Valve 
Kit and etc. Fail to connect the pipes appropriately might cause the unit malfunction. 
 
Diagram 3.1: Typical Water Piping Installation
Room Thermostat
(Field supply)
3-way Valve Kit
(Complete with Tank Unit)
2-way Valve Kit
(Field supply)
Fan Coil
Unit
Radiator /
Floor Heater
Water
Outlet
Water Inlet
Mono Bloc Unit
External Filter
(Field supply)
Tank Unit
3-way Valve
Kit (Field
supply)
Solar Pump
Station
(Field supply)
Space cooling can be achieved
through the fan coil unit ONLY.
Make sure the fan coil unit is
installed in the cooling circuit.
Do not install radiator
/ floor heater in the
cooling circuit. Fail to
do so might caused
radiator / floor heater
malfunction.
 
 
  Choose proper sealer which can withstand the pressures and temperatures of the system. 
  Make sure to use two spanners to tighten the connection. Tighten the nuts with torque wrench: 117.6 N•m. 
  If non-brass metallic piping is used for installation, make sure to insulate the piping to prevent galvanic corrosion. 
  Do not use pipes that are crushed or deformed. If these inferior pipes are used, it may cause unit malfunction. 
  Make sure to insulate the water circuit piping (insulator thickness : 20 mm or more) to prevent condensation 
during cooling operation (cooling model only) and reduction of heating capacity, as well as avoid freezing of the 
outdoor water circuit piping during winter season. 
  After installation, check the water leakage condition in connection area during test run. 
  In case of a power supply failure or pump operating failure, drain the system (as suggested in the figure below). 
 
H
< H
 
 
When water is idle inside the system, freezing up is very likely to happen which could damage the system. 
 
 
 
 
34 
Drainage piping installation  
  Use a drain hose with inner diameter of 15 mm. 
  The hose must be installed in a continuously downward direction and left open to the frost-free atmosphere. 
  If drain hose is long, use a metal support fixture along the way to eliminate the wavy pattern of drain tube. 
  Water will drip from this hose, therefore the outlet of this hose must be installed in an area where the outlet 
cannot become blocked. 
  Do not insert this hose into sewage or drain pipe that may generate ammonia gas, sulfuric gas, etc. 
  If necessary, use a hose clamp to tighten the hose at drain hose connector to prevent it from leaking. 
 
Drain hose connector
Drain hose
 
 
Illustration of how to fix drain hose to Mono bloc unit 
 
11.4  Connect The Cord And Cable To Mono Bloc Unit 
(REFER TO WIRING DIAGRAM AT UNIT FOR DETAIL) 
1.  An isolating device must be connected to the power supply cable. 
  Isolating device (Disconnecting means) should have minimum 3.0 mm contact gap. 
  Connect the approved polychloroprene sheathed power supply 1 cord (5 × min 1.5 mm
2
) and power supply 2 
cord (3 × min 1.5 mm
2
) -9kW models or (5 × min 1.5 mm
2
) -12/14/16kW models, type designation 60245 IEC 57 
or heavier cord to the RCCB, and to the other end of the cord to isolating device (Disconnecting means). 
2.  To avoid the cable and cord being damaged by sharp edges, the cable and cord must be passed through a 
bushing (located at the right hand side of the mono bloc unit) before being connected to the terminal block. The 
bushing must be used and must not be removed. 
3.  Secure the cable onto the control board with the holder (clamper). 
 
L
A1
L
A2
L
A3
N
L
A1
L
A2
L
A3
N
L
C1
L
C2
L
C3
N
L
C1
L
C2
L
C3
N
Power Supply 1
Power Supply 2
How to guide power supply cords and optional cable / cord (View without internal wiring)
Power Supply 2
RCCB
Earth wire must be longer
than other wire for safety
reason
Holder
(Clamper)
POWER
SUPPLY 1
POWER
SUPPLY 2
Solar Pump Station Cable (Optional)
Solar Three-way Valve Cable (Optional)
External Control Cable (Optional)
Tank Sensor Cable (Optional)
Tank OLP Cable (Optional)
Room Thermostat Cable (Optional)
Booster Heater Cord (Optional)
Three-way Valve Cable (Optional)
Earth wire must be longer than
other wire for safety reason
Two-way Valve Cable (Optional)
*Cooling model only
Power Supply 1
RCCB
Terminal on the Mono bloc unit
(Power Supply Cord)
Terminals on the isolating
device from power supply
(Disconnecting means)
 
 
35 
How to guide cable/cord to bushing
Bind all power
supply cords to the
U-Shaped Tube
(Covered with
foam) with band
strap (field supply)
Bind all
optional cables
and cords with
this bands.
Bind all power
supply cords to the
Tube (Covered with
foam) with band
strap (field supply)
Guide all the
cable/cord
through the
bushing
Apply cut
Bushing 7
 
 
Connecting with external device (optional) 
1.  All connections shall follow to the local national wiring standard. 
2.  It is strongly recommended to use manufacturer-recommended parts and accessories for installation. 
3.  Maximum output power of booster heater shall be ≤ 3 kW. Booster Heater cord must be (3 × min 1.5 mm
2
), of 
type designation 60245 IEC 57 or heavier. 
4.  Two-way Valve shall be spring and electronic type, refer to “Field Supply Accessories” table for details. Valve 
cable shall be (3 × min 0.5 mm
2
), of type designation 60245 IEC 57 or heavier, or similarly double insulation 
sheathed cable. 
* note:  - Shall be CE marking compliance component. 
- Maximum load for the valve is 9.8VA. 
5.  Three-way Valve shall be spring and electronic type, refer to “Field Supply Accessories” table for details. Valve 
cable shall be (3 × min 0.5 mm
2
), of type designation 60245 IEC 57 or heavier, or similarly double insulation 
sheathed cable.  
* note:  - Shall be CE marking compliance component. 
- It shall be directed to heating mode when it is OFF. 
- Maximum load for the valve is 9.8VA. 
6.  Room Thermostat cable must be (4 or 3 × min 0.5 mm
2
), double insulation layer of PVC-sheathed or 
polychloroprene sheathed cable. 
7.  Tank OLP cable must be (2 × min 0.5 mm
2
), double insulation layer of PVC-sheathed or polychloroprene 
sheathed cable. 
* note:  - if such connection deemed NO necessary for tank OLP, please connect jumper between terminal 
no. 13 and 14. 
36 
8.  Tank Sensor shall be resistance type, please refer to Graph 4.1 for the characteristic and details of sensor. Its 
cable shall be (2 × min 0.3 mm
2
), double insulation layer (with insulation strength of min 30V) of PVC-sheathed or 
polychloroprene sheathed cable. 
9.  External Controller shall be connected to 1-pole switch with min 3.0mm contact gap. (connection refer to Diagram 
4.2). Its cable must be (2 × min 0.5 mm
2
), double insulation layer of PVC-sheathed or polychloroprene sheathed 
cable. 
* note:  - When making such connection, kindly remove the jumper between terminal no. 17 and 18. 
- Switch used shall be CE compliance component. 
- Maximum operating current shall be less than 3A
rms
10.  Must install Solar Connection PCB   (optional) to Mono bloc unit when Solar Pump Station is utilized. Refer Solar 
Connection PCB’s installation instruction for detail of installation. 
11.  Solar Three-way Valve cable shall be (3 × min 0.5 mm
2
), double insulation layer PVC-sheathed or 
polychloroprene sheathed cable. 
12.  Solar Pump Station cable shall be (2 × min 0.5 mm
2
), of double insulation PVC-sheathed or polychloroprene 
sheathed cable. Strongly recommended install with maximum length of 10 meter only. 
 
Terminals on the Mono bloc unit
Three-way
Valve Cable
Two-way
Valve Cable
Solar Pump
Station Cable
External
Controller
Cable
Booster Heater
Cord
Room Thermostat
Cable
Tank OLP
Cable
Solar Three- way
Valve Cable
Tank
Sensor
Cable
Lead wire cord
CL
O
S
E
CL
O
S
E
O
PEN
O
PEN
CLO
S
E
O
PEN
N
H
EAT
CO
O
L
N
L
N
N
Only if Solar Connection PCB installed
1
2
3
4
5
6
7
8
9
10 11 12
13 14 15 16 17 18
19 20 21
22 23
 
 
Terminal screw 
Tightening torque 
N•cm { kgf•cm} 
M4 
157 ~ 196 {16 ~ 20} 
M5 
196 ~ 245 {20 ~ 25} 
-30 -20 -10
0
10
20
30
16000
14000
12000
10000
8000
˚C
6000
4000
2000
0
Graph 4.1: Tank sensor characteristic
Tank Sensor Resistant Vs Temperature
Resi
sta
n
ce 
(Ω
)
 
 
11.4.1  Wire Stripping And Connecting Requirement 
 
Wire stripping
5 mm or
more
(gap between
wires)
No loose strand when
insert
Terminal
board
10
 ±
 1
 m
m
ACCEPT
Conductor over
insert
Conductor not fully
insert
Conductor
fully insert
PROHIBITED
PROHIBITED
17
18
Diagram 4.2: External Controller connecting diagram
External Controller
Terminal
Switch (ON/OFF)
Remove this
jumper if External
Controller (Optional)
is connected to the
Mono bloc unit
 
 
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