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Model
U-4LE1E5 U-4LE1E8 U-5LE1E5 U-5LE1E8 U-6LE1E5 U-6LE1E8 (serv.man2)
Pages
127
Size
12.65 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / MINI VRF SYSTEM
File
u-4le1e5-u-4le1e8-u-5le1e5-u-5le1e8-u-6le1e5-u-6le.pdf
Date

Panasonic U-4LE1E5 / U-4LE1E8 / U-5LE1E5 / U-5LE1E8 / U-6LE1E5 / U-6LE1E8 (serv.man2) Service Manual ▷ View online

1 - 4
Outline of Mini VRF SYSTEM
1
2
3
4
5
6
7
8
9
Rating nameplate figure
Tabulation of Various data
A
U-4LE1E5
220 ~ 240 V, Single phase, 50 Hz
4.84 kW, 21.0 A
25 A
5.64 kW, 24.5 A
35 A
6.45 kW, 28.0 A
35 A
U-5LE1E5
U-6LE1E5
C
D
B
E
F
G
3.80 MPa
2.70 MPa
2.70 MPa
3.5 k
g
U-4LE1E8
380 / 400 / 415 V 3N ~ 50 Hz
5.62 kW, 8.5 A
20 A
6.61 kW, 10.0 A
20 A
7.94 kW, 12.0 A
20 A
U-5LE1E8
U-6LE1E8
3.80 MPa
3.5 k
g
Panasonic Corporation
:
:
Made in China
Multi Type Air Conditioner
Model Name Various
Various
2. MARKINGS FOR DIRECTIVE 97/23/EC (PED)
TD831155-04_MINI VRF.indb   4
TD831155-04_MINI VRF.indb   4
2014/01/07   11:47:02
2014/01/07   11:47:02
2 - 1
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Design of Mini VRF SYSTEM
1. Model Selecting and Capacity Calculator ........................................................................2-2
1-1. Operating Range ...........................................................................................................2-2
1-2. Procedure for Selecting Models and Calculating Capacity ...........................................2-3
1-3. Tools Required for Installation (not supplied) ................................................................2-4
1-4. Accessories Supplied with Outdoor Unit .......................................................................2-4
1-5. Type of Copper Tube and Insulation Material ................................................................2-4
1-6. Additional Materials Required for Installation ................................................................2-4
1-7. Tubing Size ....................................................................................................................2-5
1-8. Straight Equivalent Length of Joints ..............................................................................2-5
1-9. Additional Refrigerant Charge .......................................................................................2-6
1-10. System Limitations ......................................................................................................2-6
1-11. Tubing Length ..............................................................................................................2-6
1-12. Check of Limit Density .................................................................................................2-7
1-13. Calculation of Actual Capacity of Indoor Unit ..............................................................2-8
2. System Design..................................................................................................................2-13
2-1. System Example .........................................................................................................2-13
2-2. Example of Tubing Size Selection and Refrigerant Charge Amount ...........................2-15
2-3. Installing Distribution Joint ...........................................................................................2-17
3. Electrical Wiring ...............................................................................................................2-18
3-1. General Precautions on Wiring ...................................................................................2-18
3-2. Recommended Wire Length and Wire Diameter for Power Supply System ................2-18
3-3. Wiring System Diagrams .............................................................................................2-19
4. Installation Instructions ...................................................................................................2-27
4-1. Selecting the Installation Site for Outdoor Unit ............................................................2-27
4-2. Air Discharge Chamber for Top Discharge ..................................................................2-28
4-3. Installing the Unit in Heavy Snow Areas .....................................................................2-28
4-4. Precautions for Installation in Heavy Snow Areas .......................................................2-28
4-5. Dimensions of Air-Discharge Chamber .......................................................................2-29
4-6. Dimensions of Wind-proof Duct ...................................................................................2-35
4-7. Dimensions of Snow-Proof Vents ................................................................................2-37
4-8. Installing the Outdoor Unit ...........................................................................................2-41
4-9. Drainage Work .............................................................................................................2-41
4-10. Routing the Tubing and Wiring ..................................................................................2-41
 Indoor Unit
* Refer to the 2WAY SYSTEM TECHNICAL DATA (TD831159)
5.  HOW TO  PROCESS TUBING ............................................................................................2-42
5-1. Connecting the Refrigerant Tubing ..............................................................................2-42
5-2. Connecting Tubing Between Indoor and Outdoor Units ..............................................2-43
5-3. Insulating the Refrigerant Tubing .................................................................................2-43
5-4. Taping the Tubes ..........................................................................................................2-44
5-5. Finishing the Installation ..............................................................................................2-44
6. AIR PURGING ...................................................................................................................2-45
 Air Purging with a Vacuum Pump (for Test Run) Preparation ...................................2-45
7. Optional Parts ...................................................................................................................2-47
7-1. Optional Distribution Joint Kit (CZ-P160BK2) ..............................................................2-47
2. DESIGN OF MINI VRF SYSTEM
Contents
TD831155-04_MINI VRF.indb   1
TD831155-04_MINI VRF.indb   1
2014/05/09   15:28:26
2014/05/09   15:28:26
2 - 2
1
2
3
4
5
6
7
8
9
Design of Mini VRF SYSTEM
1. Model Selecting and Capacity Calculator
1-1.  Operating Range
10
–10
–15
–5
0
5
10
15
20
25
30
35
50
45
15
14
16
20
25
30
10
15
20
25
30
35
–15
–20
–10
–5
0
5
10
15
18
20
25
Cooling
Indoor air intake temp. °C (WB)
Heating
Indoor air intake temp. °C (DB)
Outdoor air intake temp. °C (DB)
Outdoor air intake temp. °C (WB)
46
40
Operating
range
Operating
range
TD831155-04_MINI VRF.indb   2
TD831155-04_MINI VRF.indb   2
2014/05/09   15:29:00
2014/05/09   15:29:00
2 - 3
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9
Design of Mini VRF SYSTEM
1. Model Selecting and Capacity Calculator
Select the model and calculate the capacity for each refrigerant system according to the procedure shown below.
Calculation of the indoor air-conditioning load
Calculate the maximum air-conditioning load for each room or zone.
Selection of an air conditioning system
Select the ideal air conditioning system for air conditioning of each room or zone.
Design of the control system
Design a suitable control system for the selected air conditioning system.
Preliminary selection of indoor and outdoor units
Make preliminary selections that are within the allowable range for the system.
...........
2-4 ~ 2-7
Check of the tubing length and elevation difference
Check that the length of refrigerant tubing and the elevation difference are within the allowable
ranges................................................................................................................................... 2-6, 7
Calculation of the corrected outdoor unit capacity
Capacity correction coefficient for model.................................................................................. 2-8
Capacity correction coefficient for tubing length and elevation difference.............................. 2-11
Heating capacity correction coefficient for frosting/defrosting................................................. 2-10
Calculation of the corrected capacity for each indoor unit 
Capacity correction coefficient for indoor temperature conditions............................................ 2-9
Capacity distribution ratio based on the tubing length and elevation difference.............2-9 ~ 2-11
Recheck of the actual capacity for each indoor unit
If the capacity is inadequate, reexamine the unit combinations.
Example 1: Increasing the outdoor unit capacity.....................................................................2-13
 Increasing the tubing size......................................................................................................... 2-5
Design of tubing
Create a tubing design which minimizes the amount of additional refrigerant charge as much as
possible........................................................................................................................... 2-4 ~ 2-7
Select the tubing size for the main tube (LA) up to the No. 1 distribution joint based on the rated
cooling capacity of the outdoor unit. Select tubing sizes after the distribution point based on the
total rated cooling capacity of the connected indoor units.
Calculation of additional refrigerant charge amount
Calculate the additional refrigerant charge from the diameters and lengths of the refrigerant 
tubing. ...................................................................................................................................... 2-6
Check the minimum indoor capacity (limit density) with respect to the amount of refrigerant. If the
limit density is exceeded, be sure to install ventilation equipment or take other corrective steps.... 2-7
Design of electrical wiring capacity
Select a wiring capacity according to the method of power supply......................................... 2-18
1-2. Procedure for Selecting Models and Calculating Capacity
  Model Selection Procedure
TD831155-04_MINI VRF.indb   3
TD831155-04_MINI VRF.indb   3
2014/05/09   15:29:01
2014/05/09   15:29:01
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