Panasonic CS-TZ20TKEW-1 / CS-TZ25TKEW-1 / CS-TZ35TKEW-1 / CU-TZ20TKE-1 / CU-TZ25TKE-1 / CU-TZ35TKE-1 Service Manual ▷ View online
33
12. Installation
Instruction
12.1 Indoor Unit
Applicable piping kit
Piping size
Gas Liquid
CZ-3F5, 7BP
9.52 mm (3/8")
6.35 mm (1/4")
CZ-4F5, 7, 10BP
12.7 mm (1/2")
6.35 mm (1/4")
CZ-52F5, 7, 10BP
15.88 mm (5/8")
6.35 mm (1/4")
Pipe Size Reducer (CZ-MA1P) for Outdoor Multi
Connection CS-TZ42***
Please refer to “CONNECT THE PIPING” section
12.1.1 Select the Best Location
Do not install the unit in excessive oil fume area
such as kitchen, workshop and etc.
There should not be any heat source or steam
near the unit.
There should not be any obstacles blocking the air
circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into
consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the
wall, ceiling, fence or other obstacles.
Installation height for the indoor unit is
recommended at 2.5 m.
Table A
Model Capacity
W
Indoor A
min
(m
2
)
1.8m for wall mounted
2.5m for wall mounted
TZ20*** 3/4HP
0.45
0.23
TZ25*** 1.0HP
0.57
0.30
TZ35*** 1.5HP
0.76
0.40
TZ42*** 1.75HP
0.85
0.44
* Table “A” only applicable for single split connection.
* In case of connection to outdoor multi inverter, refer
to installation manual at outdoor unit.
A
min
= (M / (2.5 × (LFL)
(5/4)
× h
0
))
2
A
min
= Required minimum room area, in m
2
M
= Refrigerant charge amount in appliance, in kg
LFL = Lower flammable limit (0.306 kg/m
3
)
h
0
= Installation height of the appliance
: (1.8 m for wall mounted is standard reference
installed height)
: (2.5m for wall mounted is recommended
installed height given by manufacturer)
: (1.8 m for wall mounted is standard reference
installed height)
: (2.5m for wall mounted is recommended
installed height given by manufacturer)
12.1.1.1 Indoor/Outdoor Unit Installation
Diagram
(Left and right are identical)
Installation plate
1
Sleeve ( )
Bushing-Sleeve ( )
Bend the pipe as closely
on the wall as possible,
but be careful that it
doesn’t break.
on the wall as possible,
but be careful that it
doesn’t break.
Saddle ( )
Putty ( )
(Gum Type Sealer)
(Gum Type Sealer)
Installation parts you
should purchase ( )
should purchase ( )
65 mm
or more
WARNING
Flare connection only at
outside of building
outside of building
50 mm
or more
Piping direction
Attention not to bend
up drain hose
up drain hose
(Front side)
Right
Right
Rear
Rear
Right
bottom
bottom
Left
Rear Left bottom
Rear Left bottom
Left
Vinyl tape (wide) ( )
• Apply after carrying
out a drainage test.
• To carry out the
drainage test,
remove the air fi lters
and pour water into
the heat exchanger.
remove the air fi lters
and pour water into
the heat exchanger.
•
Carry out insulation after
checking for gas leaks and
secure with vinyl tape.
checking for gas leaks and
secure with vinyl tape.
Vinyl tape
Remote control holder
5
Remote control holder fi xing screws
6
Remote
control
control
3
Insulation of piping connections
Attaching the remote control holder to the wall
This illustration is for explanation purposes only.
The indoor unit will actually face a different way.
Respective outdoor unit installation procedure
shall refer to instruction manual provided in the
outdoor unit packaging.
outdoor unit packaging.
34
12.1.2 How to Fix Installation Plate
The mounting wall shall be strong and solid enough to prevent it from vibration.
3
4
B
A
C
Ceiling
Wall
Wall
Installation
plate
plate
1
2 screw
More than
1
More than
1
Measuring Tape
Indoor unit
184 mm
128 mm
222 mm
128 mm
More than
2
PIPE
HOLE
CENTER
HOLE
CENTER
PIPE
HOLE
CENTER
HOLE
CENTER
128mm TO
PIPE HOLE
CENTER
PIPE HOLE
CENTER
128mm TO
PIPE HOLE
CENTER
PIPE HOLE
CENTER
For best strength of
INDOOR unit installation,
it is highly recommended
to locate “ ” at 5 position
as shown.
INDOOR unit installation,
it is highly recommended
to locate “ ” at 5 position
as shown.
Model
Dimension
1
2
3
4
5
6
TZ20***, TZ25***, TZ35***, TZ42***
470 mm
90 mm
380 mm
420 mm
45 mm
95 mm
The center of installation plate should be at more than 1 at right and left of the wall.
The distance from installation plate edge to ceiling should more than 2.
From installation plate center to unit’s left side is 3.
From installation plate center to unit’s right side is 4.
B
The distance from installation plate edge to ceiling should more than 2.
From installation plate center to unit’s left side is 3.
From installation plate center to unit’s right side is 4.
B
: For left side piping, piping connection for liquid should be about 5 from this line.
: For left side piping, piping connection for gas should be about 6 from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
o
Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
a level gauge.
2 Drill the piping plate hole with ø70 mm hole-core drill.
o
Line according to the left and right side of the installation plate. The meeting point of the extended line is
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the distance namely 128 mm for left and right hole
respectively.
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the distance namely 128 mm for left and right hole
respectively.
o
Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor
side.
side.
12.1.3 To Drill a Hole in the Wall and
Install a Sleeve of Piping
1 Insert the piping sleeve to the hole.
2 Fix the bushing to the sleeve.
3 Cut the sleeve until it extrudes about 15 mm
2 Fix the bushing to the sleeve.
3 Cut the sleeve until it extrudes about 15 mm
from the wall.
CAUTION
When the wall is hollow, please be sure to use
the sleeve for tube assembly to prevent dangers
the sleeve for tube assembly to prevent dangers
caused by mice biting the connection cable.
4 Finish by sealing the sleeve with putty or
caulking compound at the final stage.
15 mm
Putty or caulking compound
ø70 mm
through hole
through hole
Indoor
Outdoor
Sleeve for tube
assembly
assembly
Approx. 5 - 7 mm
Bushing for
tube assembly
tube assembly
Wall
35
12.1.4 Indoor Unit Installation
● Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
● Use shock absorber during pull out the piping to protect the intake grille from damage.
Intake grille
Piping
pull out
the p
ipin
g
Piping
Shock absorber
pull o
ut th
e p
ipin
g
12.1.4.1
For the Right Rear Piping
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Secure the Indoor Unit
Insert the connection cable
Step-1
Step-3
Step-4
12.1.4.2
For the Right and Right
Bottom Piping
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Insert the connection cable
Secure the Indoor Unit
Step-1
Step-3
Step-4
12.1.4.3
For the Embedded Piping
Bend the embedded piping
Replace the drain hose
• Use a spring bender or equivalent to bend the piping so that
the piping is not crushed.
the piping is not crushed.
• The inside and outside connection cable can be connected
without removing the front grille.
without removing the front grille.
Step-2
Step-1
Pull the connection cable into Indoor Unit
Step-3
• When determining the dimensions of the piping, slide the unit
all the way to the left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
all the way to the left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
Cut and flare the embedded piping
Step-4
• Please refer to “Connecting the piping” column in outdoor unit
section. (Below steps are done after connecting the outdoor
piping and gas-leakage confirmation.)
section. (Below steps are done after connecting the outdoor
piping and gas-leakage confirmation.)
Connect the piping
Step-6
• Please refer to “Insulation of piping connection” column as
mentioned in indoor/outdoor unit installation.
mentioned in indoor/outdoor unit installation.
Insulate and finish the piping
Step-7
Secure the Indoor Unit
Step-8
Install the Indoor Unit
Step-5
Right Rear piping
How to keep the cover
In case of the cover is cut, keep the cover at the rear
of chassis as shown in the illustration for future
reinstallation.
(Left, right and 2 bottom covers for piping.)
of chassis as shown in the illustration for future
reinstallation.
(Left, right and 2 bottom covers for piping.)
Install the indoor unit
Hook the indoor unit onto the upper
portion of installation plate. (Engage
the indoor unit with the upper edge
of the installation plate). Ensure the
hooks are properly seated on the
installation plate by moving it in left
and right.
portion of installation plate. (Engage
the indoor unit with the upper edge
of the installation plate). Ensure the
hooks are properly seated on the
installation plate by moving it in left
and right.
Secure the Indoor Unit
Right and Right Bottom piping
Insert the connection cable
Press the lower left and right side of the unit
against the installation plate until hooks
engages with their slot (sound click).
against the installation plate until hooks
engages with their slot (sound click).
Drain hose
Sleeve for
piping hole
piping hole
Indoor unit
Hooks at
installation
plate
installation
plate
Piping
Cover for piping
Guide
surface
surface
Connection
cable
cable
About
70 – 80 mm
Connection cable
Gas side piping
Liquid side piping
Drain hose
Installation
plate
plate
Unit’s hook
To take out the unit, push the
marking at
the bottom unit, and pull it slightly towards you to
disengage the hooks from the unit.
disengage the hooks from the unit.
marking
Cover for the
bottom piping
bottom piping
Cover for the
bottom piping
bottom piping
Tape it with piping in a
position as mentioned in
Fig. below.
Cover for
the right
piping
the right
piping
Piping
Drain
hose
hose
Cover for
the left
piping
the left
piping
Cover for
the bottom
piping
the bottom
piping
Tape it with piping in a
position as mentioned in
Fig. below.
Cover for the
right piping
right piping
Piping
Drain hose
Cover for
the left
piping
the left
piping
(This can be used for left rear piping and bottom
piping also.)
36
•
How to pull the piping and drain hose out, in case of the
embedded piping.
embedded piping.
•
In case of left piping how to insert
the connection cable and drain
hose.
the connection cable and drain
hose.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping
slightly downwards.
slightly downwards.
Drain hose
Connection cable
PVC tube for
drain hose
drain hose
Indoor unit
55mm (1/2 ~ 1.75HP)
Piping
Cable
Apply putty or
caulking material
to seal the wall
opening.
caulking material
to seal the wall
opening.
Connection cable
Piping
More than
470 mm
More than 950mm
(1/2 ~ 1.75HP)
PVC tube (VP-65) for piping and
connection cable
connection cable
PVC tube for drain hose (VP-30)
PVC tube for
drain hose (VP-20)
drain hose (VP-20)
More than 700 mm
Drain hose
from main unit
from main unit
Cable
45°
Drain hose
Piping
Sleeve for piping hole
Drain hose
Piping
Connection cable
More than 950mm
(1/2 ~ 1.75HP)
(1/2 ~ 1.75HP)
(For the right piping, follow the
same procedure)
same procedure)
Exchange the drain hose and
the cap
the cap
12.1.5 Connect the Cable to the Indoor Unit
1 The inside and outside connection cable can be connected without removing the front grille.
2 Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed
2 Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed
4 x 1.5 mm
2
flexible cord, type designation 60245 IEC 57 or heavier cord. Do not use joint connection cable.
Replace the wire if the existing wire (from concealed wiring, or otherwise) is too short. Allowable connection
cable length of each indoor unit shall be 30 m or less.
cable length of each indoor unit shall be 30 m or less.
3 Bind all the indoor and outdoor connection cable with tape and route the connection cable via the
escapement.
4 Remove the tapes and connect the connection cable between indoor unit and outdoor unit according to the
diagram below.
Terminals on the outdoor unit
L
N
1
2
3
Colour of wires
Terminals on the indoor unit
1
2
3
Recommended
length (mm)
length (mm)
a
b
c
d
35 35 35 55
Recommended
length (mm)
Tape
Connection cable
Indoor & outdoor
Connection cable
Escapement
Terminal
Board
Earth Wire longer
than others AC
wires for safety
reason
than others AC
wires for safety
reason
Outdoor unit
Indoor & outdoor
Connection cable
Holder
WARNING
This equipment must be properly earthed.
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