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Model
CS-TZ20TKEW-1 CS-TZ25TKEW-1 CS-TZ35TKEW-1 CU-TZ20TKE-1 CU-TZ25TKE-1 CU-TZ35TKE-1
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127
Size
17.76 MB
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PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
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cs-tz20tkew-1-cs-tz25tkew-1-cs-tz35tkew-1-cu-tz20t.pdf
Date

Panasonic CS-TZ20TKEW-1 / CS-TZ25TKEW-1 / CS-TZ35TKEW-1 / CU-TZ20TKE-1 / CU-TZ25TKE-1 / CU-TZ35TKE-1 Service Manual ▷ View online

33 
12. Installation 
Instruction 
12.1 Indoor Unit 
Applicable piping kit 
Piping size 
Gas Liquid 
CZ-3F5, 7BP 
9.52 mm (3/8") 
6.35 mm (1/4") 
CZ-4F5, 7, 10BP 
12.7 mm (1/2") 
6.35 mm (1/4") 
CZ-52F5, 7, 10BP 
15.88 mm (5/8") 
6.35 mm (1/4") 
 
  Pipe Size Reducer (CZ-MA1P) for Outdoor Multi 
Connection CS-TZ42*** 
  Please refer to “CONNECT THE PIPING” section 
12.1.1  Select the Best Location 
  Do not install the unit in excessive oil fume area 
such as kitchen, workshop and etc. 
  There should not be any heat source or steam 
near the unit. 
  There should not be any obstacles blocking the air 
circulation. 
  A place where air circulation in the room is good. 
  A place where drainage can be easily done. 
  A place where noise prevention is taken into 
consideration. 
  Do not install the unit near the door way. 
  Ensure the spaces indicated by arrows from the 
wall, ceiling, fence or other obstacles. 
  Installation height for the indoor unit is 
recommended at 2.5 m. 
 
Table A 
Model Capacity 
Indoor A
min
 (m
2
1.8m for wall mounted 
2.5m for wall mounted 
TZ20*** 3/4HP 
0.45 
0.23 
TZ25*** 1.0HP 
0.57 
0.30 
TZ35*** 1.5HP 
0.76 
0.40 
TZ42*** 1.75HP 
0.85 
0.44 
 
* Table “A” only applicable for single split connection. 
* In case of connection to outdoor multi inverter, refer  
  to installation manual at outdoor unit. 
 
A
min
 = (M / (2.5 × (LFL)
(5/4)
 × h
0
)) 
2
 
 
 
A
min
  = Required minimum room area, in m
2
 
= Refrigerant charge amount in appliance, in kg 
LFL  = Lower flammable limit (0.306 kg/m
3
) 
h
0
 
= Installation height of the appliance 
   : (1.8 m for wall mounted is standard reference 
     installed height) 
   : (2.5m for wall mounted is recommended  
     installed height given by manufacturer) 
 
 
 
12.1.1.1  Indoor/Outdoor Unit Installation 
Diagram 
 
(Left and right are identical)
Installation plate 
1
Sleeve (   )
Bushing-Sleeve (   )
Bend the pipe as closely 
on the wall as possible, 
but be careful that it 
doesn’t break.
Saddle (   )
Putty (   )
(Gum Type Sealer)
Installation parts you 
should purchase (   )
65 mm 
or more
 WARNING
Flare connection only at 
outside of building
50 mm 
or more
Piping direction
Attention not to bend 
up drain hose
(Front side)
Right
Right 
Rear
Right 
bottom
Left 
Rear Left bottom
Left
Vinyl tape (wide) (   )
 
• Apply after carrying 
out a drainage test.
 
• To carry out the 
drainage test, 
remove the air fi lters 
and pour water into 
the heat exchanger.
• 
Carry out insulation after 
checking for gas leaks and 
secure with vinyl tape.
 Vinyl tape
Remote control holder 
5
Remote control holder fi xing screws 
6
Remote 
control 
3
Insulation of piping connections
Attaching the remote control holder to the wall
 
 
  This illustration is for explanation purposes only. 
The indoor unit will actually face a different way. 
  Respective outdoor unit installation procedure 
shall refer to instruction manual provided in the 
outdoor unit packaging. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
34 
12.1.2  How to Fix Installation Plate 
The mounting wall shall be strong and solid enough to prevent it from vibration. 
 
3
4
B
A
C
Ceiling
Wall
Wall
Installation 
plate 
1
2 screw
More than 
1
More than 
1
Measuring Tape
Indoor unit
184 mm
128 mm
222 mm
128 mm
More than 
2
PIPE 
HOLE 
CENTER
PIPE 
HOLE 
CENTER
128mm TO 
PIPE HOLE 
CENTER
128mm TO 
PIPE HOLE 
CENTER
For best strength of 
INDOOR unit installation, 
it is highly recommended 
to locate “ ” at 5 position 
as shown. 
 
 
Model 
Dimension 
1
 
2
 
3
 
4
 
5
 
6
 
TZ20***, TZ25***, TZ35***, TZ42*** 
470 mm 
90 mm 
380 mm 
420 mm 
45 mm 
95 mm 
 
The center of installation plate should be at more than 1 at right and left of the wall. 
The distance from installation plate edge to ceiling should more than 2. 
From installation plate center to unit’s left side is 3. 
From installation plate center to unit’s right side is 4. 
 
B
 
: For left side piping, piping connection for liquid should be about 5 from this line. 
 
: For left side piping, piping connection for gas should be about 6 from this line. 
 
1  Mount the installation plate on the wall with 5 screws or more (at least 5 screws). 
(If mounting the unit on the concrete wall, consider using anchor bolts.) 
Always mount the installation plate horizontally by aligning the marking-off line with the thread and using 
a level gauge. 
2  Drill the piping plate hole with ø70 mm hole-core drill. 
Line according to the left and right side of the installation plate. The meeting point of the extended line is 
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram 
above. The hole center is obtained by measuring the distance namely 128 mm for left and right hole 
respectively. 
Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor 
side. 
12.1.3  To Drill a Hole in the Wall and 
Install a Sleeve of Piping 
1  Insert the piping sleeve to the hole. 
2  Fix the bushing to the sleeve. 
3  Cut the sleeve until it extrudes about 15 mm 
from the wall. 
 
  
CAUTION
 
   
           
   When the wall is hollow, please be sure to use 
      the sleeve for tube assembly to prevent dangers 
  caused by mice biting the connection cable. 
 
4  Finish by sealing the sleeve with putty or 
caulking compound at the final stage. 
 
 
15 mm
Putty or caulking compound
ø70 mm 
through hole
Indoor
Outdoor
Sleeve for tube 
assembly
Approx. 5 - 7 mm
Bushing for 
tube assembly
Wall
 
 
 
 
 
 
 
 
35 
12.1.4  Indoor Unit Installation 
  
● Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
  
● Use shock absorber during pull out the piping to protect the intake grille from damage.
Intake grille
Piping
pull out 
the p
ipin
g
Piping
Shock absorber
pull o
ut th
e p
ipin
g
 
 
12.1.4.1 
For the Right Rear Piping 
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Secure the Indoor Unit
Insert the connection cable   
Step-1
Step-3
Step-4
 
12.1.4.2 
For the Right and Right  
         Bottom Piping 
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Insert the connection cable
Secure the Indoor Unit
Step-1
Step-3
Step-4
 
12.1.4.3 
For the Embedded Piping 
Bend the embedded piping
Replace the drain hose
• Use a spring bender or equivalent to bend the piping so that
  the piping is not crushed.
• The inside and outside connection cable can be connected 
    without removing the front grille. 
Step-2
Step-1
Pull the connection cable into Indoor Unit 
Step-3
• When determining the dimensions of the piping, slide the unit  
    all the way to the left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
Cut and flare the embedded piping
Step-4
• Please refer to “Connecting the piping” column in outdoor unit
  section. (Below steps are done after connecting the outdoor
  piping and gas-leakage confirmation.)
Connect the piping
Step-6
• Please refer to “Insulation of piping connection” column as
  mentioned in indoor/outdoor unit installation.
Insulate and finish the piping
Step-7
Secure the Indoor Unit
Step-8
Install the Indoor Unit
Step-5
 
 
 
 
 
 
 
 
 
 
 
Right Rear piping
How to keep the cover
In case of the cover is cut, keep the cover at the rear 
of chassis as shown in the illustration for future 
reinstallation.
(Left, right and 2 bottom covers for piping.)
Install the indoor unit
Hook the indoor unit onto the upper 
portion of installation plate. (Engage 
the indoor unit with the upper edge 
of the installation plate). Ensure the 
hooks are properly seated on the 
installation plate by moving it in left 
and right.
Secure the Indoor Unit
Right and Right Bottom piping
Insert the connection cable
Press the lower left and right side of the unit
against the installation plate until hooks
engages with their slot (sound click).
Drain hose
Sleeve for 
piping hole
Indoor unit
Hooks at 
installation 
plate
Piping
Cover for piping
Guide 
surface
Connection 
cable
About 
70 – 80 mm
Connection cable
Gas side piping
Liquid side piping
Drain hose
Installation 
plate
Unit’s hook
To take out the unit, push the 
 marking at 
the bottom unit, and pull it slightly towards you to 
disengage the hooks from the unit.
 marking
Cover for the 
bottom piping
Cover for the 
bottom piping
Tape it with piping in a 
position as mentioned in 
Fig. below.
Cover for 
the right 
piping
Piping
Drain 
hose
Cover for 
the left 
piping
Cover for 
the bottom 
piping
Tape it with piping in a 
position as mentioned in 
Fig. below.
Cover for the 
right piping
Piping
Drain hose
Cover for 
the left 
piping
 
 
(This can be used for left rear piping and bottom 
piping also.) 
36 
 
How to pull the piping and drain hose out, in case of the 
embedded piping.
 
In case of left piping how to insert 
the connection cable and drain 
hose.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping 
slightly downwards.
Drain hose
Connection cable
 
PVC tube for 
drain hose
Indoor unit
55mm (1/2 ~ 1.75HP)
Piping
Cable
Apply putty or 
caulking material 
to seal the wall 
opening.
Connection cable
Piping
More than 
470 mm
More than 950mm 
(1/2 ~ 1.75HP)
PVC tube (VP-65) for piping and 
connection cable
PVC tube for drain hose (VP-30)
PVC tube for 
drain hose (VP-20)
More than 700 mm
Drain hose 
from main unit
Cable
45°
Drain hose
Piping
Sleeve for piping hole
Drain hose
Piping
Connection cable
More than 950mm 
(1/2 ~ 1.75HP)
(For the right piping, follow the 
same procedure)
Exchange the drain hose and 
the cap
12.1.5  Connect the Cable to the Indoor Unit 
1  The inside and outside connection cable can be connected without removing the front grille. 
2  Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed  
4 x 1.5 mm
2
 flexible cord, type designation 60245 IEC 57 or heavier cord. Do not use joint connection cable. 
Replace the wire if the existing wire (from concealed wiring, or otherwise) is too short. Allowable connection 
cable length of each indoor unit shall be 30 m or less. 
3  Bind all the indoor and outdoor connection cable with tape and route the connection cable via the 
escapement. 
4  Remove the tapes and connect the connection cable between indoor unit and outdoor unit according to the 
diagram below. 
 
Terminals on the outdoor unit
L
N
1
2
3
Colour of wires
Terminals on the indoor unit
1
2
3
Recommended 
length (mm)
a
b
c
d
35 35 35 55
Recommended 
length (mm)
Tape
Connection cable
Indoor & outdoor 
Connection cable 
Escapement
Terminal 
Board
Earth Wire longer 
than others AC 
wires for safety 
reason
Outdoor unit
Indoor & outdoor 
Connection cable 
Holder
 
 
 WARNING
 
 This equipment must be properly earthed. 
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