Panasonic CS-TZ20TKEW-1 / CS-TZ25TKEW-1 / CS-TZ35TKEW-1 / CU-TZ20TKE-1 / CU-TZ25TKE-1 / CU-TZ35TKE-1 Service Manual ▷ View online
37
Note:
Secure the connection cable onto the control board with the holder.
Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively.
Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.
12.1.5.1 Wire Stripping and Connecting Requirement
Wire stripping
No loose strand
when inserted
when inserted
10 ± 1 mm
5 mm or more
Indoor/outdoor
connection
terminal board
connection
terminal board
(gap between wires)
Conductor
fully inserted
Conductor over
inserted
Conductor not
fully inserted
ACCEPT
PROHIBITED
PROHIBITED
WARNING
RISK OF FIRE
JOINING
OF WIRES
MAY CAUSE
OVERHEATING
AND FIRE.
OF WIRES
MAY CAUSE
OVERHEATING
AND FIRE.
Do not joint wires
OR
OR
Use complete wire without joining.
Use approved socket and plug with earth pin.
Wire connection in this area must follow to national
wiring rules.
OR
12.1.5.2 Cutting
and
Flaring the Piping
1 Please cut using pipe cutter and then remove the burrs.
2 Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end
2 Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end
down to avoid the metal powder entering the pipe.
3 Please make flare after inserting the flare nut onto the copper pipes.
When properly fl ared, the internal surface of the
fl are will evenly shine and be of even thickness.
Since the fl are part comes into contact with the
connections, carefully check the fl are fi nish.
fl are will evenly shine and be of even thickness.
Since the fl are part comes into contact with the
connections, carefully check the fl are fi nish.
Improper fl aring
Inclined Surface
damaged
Cracked Uneven
thickness
1. To cut
2. To remove burrs
3. To fl are
Bar
Red arrow mark
Handle
Core
Yoke
Clamp handle
Bar
0 – 0.5 mm
Copper pipe
Reamer
Point down
Pipe
12.1.6 Connect the Piping
12.1.6.1 Connecting
the Piping to Indoor
For connection joint of all model (except R32 model)
Please make flare after inserting flare nut (locate at
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Please make flare after inserting flare nut (locate at
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Align the center of piping and sufficiently tighten
the flare nut with fingers.
Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
Torque wrench
Spanner or
Wrench
Wrench
For connection joint location at inside building for R32
model only
model only
Decide the length.
Cut and remove the tube connectors at indoor
copper pipings (both gas and liquid piping) by
using pipe cutter. Remove burrs from cut edge.
using pipe cutter. Remove burrs from cut edge.
Use pipe expander to expand the end of long
piping.
Align the center of piping and braze the piping
joints.
Indoor
copper pipe
copper pipe
Tube connector
(40~50mm)
Brazing point
1. Cut and Remove
2. Expand long pipe
3. Braze both pipe
38
12.1.6.2 Connecting
the
Piping to Outdoor
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valve and then tighten with
torque wrench to the specified torque as stated in the
table.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valve and then tighten with
torque wrench to the specified torque as stated in the
table.
Do not overtighten, overtightening may cause gas leakage.
Piping size
Torque
6.35 mm (1/4")
[18 N•m (1.8 kgf•m)]
9.52 mm (3/8")
[42 N•m (4.3 kgf•m)]
12.7 mm (1/2")
[55 N•m (5.6 kgf•m)]
15.88 mm (5/8")
[65 N•m (6.6 kgf•m)]
19.05 mm (3/4")
[100 N•m (10.2 kgf•m)]
12.1.6.3 Connecting the Piping to Outdoor Multi
Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve) onto the copper pipe.
Align center of piping to valve and then tighten with torque wrench to the specified torque as stated in the table.
Make flare after inserting the flare nut (locate at valve) onto the copper pipe.
Align center of piping to valve and then tighten with torque wrench to the specified torque as stated in the table.
*
For Gas side piping please refer table and diagram below
Connection pipe
(female side)
Auxiliary pipe
(male side)
Flare Nut
Hall Union
Liquid side
Outdoor Multi Combination Model
Pipe size (refer
to diagram)
R32 Model
R410A Model
CS-TZ20***,
CS-TZ25***,
CS-TZ35***,
CS-TZ25***,
CS-TZ35***,
CU-2Z35***,
CU-2Z41***,
CU-2Z50***,
CU-3Z52***,
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ41***,
CU-2TZ50***,
CU-3TZ52***
CU-2Z41***,
CU-2Z50***,
CU-3Z52***,
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ41***,
CU-2TZ50***,
CU-3TZ52***
CU-2E12***,
CU-2E15***,
CU-2E18***,
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE15***,
CU-2RE18***,
CU-3RE18***
CU-2E15***,
CU-2E18***,
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE15***,
CU-2RE18***,
CU-3RE18***
CS-TZ42*** CU-2Z50***,
CU-3Z52***,
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ50***,
CU-3TZ52***
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ50***,
CU-3TZ52***
CU-2E18***,
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE18***,
CU-3RE18***
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE18***,
CU-3RE18***
(CZ-MA1P)
Hall Union
Connection pipe
(female side)
Auxiliary pipe
(male side)
Flare Nut
Hall Union
Packing
Connection pipe
(female side)
Auxiliary pipe
(male side)
Pipe size reducer (CZ-MA1P)
Flare Nut
Gas side
39
12.1.7 How
to
Take
Out Front Grille
Please follow the steps below to take out front grille if
necessary such as when servicing.
necessary such as when servicing.
1 Set the vertical airflow direction louvers to the
horizontal position.
2 Remove the 2 caps (1/2 ~ 1.75HP) on the
front grille as shown in the illustration at right,
and then remove the 3 (1/2 ~ 1.75HP)
mounting screws.
and then remove the 3 (1/2 ~ 1.75HP)
mounting screws.
3 Pull the lower section of the front grille
towards you to remove the front grille.
When reinstalling the front grille, first set the
vertical airflow direction louver to the horizontal
position and then carry out above steps 2 - 3 in
the reverse order.
vertical airflow direction louver to the horizontal
position and then carry out above steps 2 - 3 in
the reverse order.
Screw
Screw
Vane
Front grille
Front grille
Cap
Test pen
Move
the vane
downward
the vane
downward
• Use Test pen to
remove Cap
12.1.8 Auto Switch Operation
The below operations will be performed by pressing the “AUTO” switch.
1 AUTO OPERATION MODE
The Auto operation will be activated immediately once the Auto
Switch is pressed and release within 5 sec..
Switch is pressed and release within 5 sec..
2 TEST RUN OPERATION (FOR PUMP DOWN/SERVICING
PURPOSE)
The Test Run operation will be activated if the Auto Switch is
pressed continuously for more than 5 sec. to below 8 sec..
A “pep” sound will occur at the fifth sec., in order to identify the
starting of Test Run operation.
The Test Run operation will be activated if the Auto Switch is
pressed continuously for more than 5 sec. to below 8 sec..
A “pep” sound will occur at the fifth sec., in order to identify the
starting of Test Run operation.
3 HEATING TRIAL OPERATION
Press the “AUTO” switch continuously for more than 8 sec. to
below 11 sec. and release when a “pep pep” sound is occured
at eight sec. (However, a “pep” sound is occurred at fifth sec..)
Then press Remote controller “AC Reset” button once.
Remote controller signal will activate operation to force heating
mode.
below 11 sec. and release when a “pep pep” sound is occured
at eight sec. (However, a “pep” sound is occurred at fifth sec..)
Then press Remote controller “AC Reset” button once.
Remote controller signal will activate operation to force heating
mode.
4 REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote controller receiving sound can be change over by the following steps:
a) Press “AUTO” switch continuously for more than 16 sec. to below 21 sec..
a) Press “AUTO” switch continuously for more than 16 sec. to below 21 sec..
A “pep”, “pep”, “pep”, “pep” sound will occur at the sixteenth sec..
b) Press the “AC Reset” button once, “pep” sound will occur indicates that Remote controller receiving
sound setting mode is activated.
c) Press “AUTO” switch again. Everytime “AUTO” switch is pressed (within 60 sec. interval), Remote
controller receiving sound status will be reversed between ON and OFF.
Long “peep” sound indicates that Remote controller receiving sound is ON.
Short “pep” sound indicates that Remote controller receiving sound is OFF.
Long “peep” sound indicates that Remote controller receiving sound is ON.
Short “pep” sound indicates that Remote controller receiving sound is OFF.
5 HEATING ONLY OPERATION
Press the “AUTO” switch continously for more than 8 sec. to below 11 sec. and release when the “pep pep”
sound is occured at eight sec. (however, a “pep” sound is occured at fifth sec.). Then press Remote
controller “Check” button once. Remote controller signal will activate heating only operation mode.
sound is occured at eight sec. (however, a “pep” sound is occured at fifth sec.). Then press Remote
controller “Check” button once. Remote controller signal will activate heating only operation mode.
12.1.9 Check the Drainage
Open front panel and remove air filters.
(Drainage checking can be carried out without
removing the front grille.)
removing the front grille.)
Pour a glass of water into the drain tray-styrofoam.
Ensure that water flows out from drain hose of the
indoor unit.
Drain tray-styrofoam
40
12.1.10 Evaluation of the Performance
Operate the unit at cooling/heating operation
mode for fifteen minutes or more.
Measure the temperature of the intake and
discharge air.
Ensure the difference between the intake
temperature and the discharge is more than 8°C
during Cooling operation or more than 14°C
during Heating operation.
during Cooling operation or more than 14°C
during Heating operation.
Discharge air
12.1.11 Installation of Air Purifying Filter
1 Open the front panel.
2 Remove the air filters.
3 Put the air purifying filter into place as shown
2 Remove the air filters.
3 Put the air purifying filter into place as shown
in illustration at right.
Air purifying fi lter
7
Air fi lter
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