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Model
CS-TZ20TKEW-1 CS-TZ25TKEW-1 CS-TZ35TKEW-1 CU-TZ20TKE-1 CU-TZ25TKE-1 CU-TZ35TKE-1
Pages
127
Size
17.76 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
File
cs-tz20tkew-1-cs-tz25tkew-1-cs-tz35tkew-1-cu-tz20t.pdf
Date

Panasonic CS-TZ20TKEW-1 / CS-TZ25TKEW-1 / CS-TZ35TKEW-1 / CU-TZ20TKE-1 / CU-TZ25TKE-1 / CU-TZ35TKE-1 Service Manual ▷ View online

37 
Note: 
  Secure the connection cable onto the control board with the holder. 
  Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively. 
  Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason. 
12.1.5.1  Wire Stripping and Connecting Requirement 
 
Wire stripping
No loose strand 
when inserted
10 ± 1 mm
5 mm or more
Indoor/outdoor 
connection 
terminal board
(gap between wires)
Conductor 
fully inserted
Conductor over 
inserted
Conductor not 
fully inserted
ACCEPT
PROHIBITED
PROHIBITED
WARNING
RISK OF FIRE
JOINING 
OF WIRES 
MAY CAUSE 
OVERHEATING 
AND FIRE.
  Do not joint wires
OR
OR
  Use complete wire without joining.
  Use approved socket and plug with earth pin.
   Wire connection in this area must follow to national 
wiring rules.
OR
 
 
12.1.5.2 Cutting 
and 
Flaring the Piping 
1  Please cut using pipe cutter and then remove the burrs. 
2  Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end 
down to avoid the metal powder entering the pipe. 
3  Please make flare after inserting the flare nut onto the copper pipes. 
 
When properly fl ared, the internal surface of the 
fl are will evenly shine and be of even thickness. 
Since the fl are part comes into contact with the 
connections, carefully check the fl are fi nish.
 Improper  fl aring 
Inclined Surface 
damaged
Cracked Uneven 
thickness
1.  To cut
2.  To remove burrs
3.  To fl are
Bar
Red arrow mark
Handle
Core
Yoke
Clamp handle
Bar
0 – 0.5 mm
Copper pipe
Reamer
Point down
Pipe
 
 
12.1.6  Connect the Piping  
12.1.6.1 Connecting 
the Piping to Indoor 
For connection joint of all model (except R32 model) 
Please make flare after inserting flare nut (locate at 
joint portion of tube assembly) onto the copper pipe. 
(In case of using long piping) 
 
Connect the piping 
  Align the center of piping and sufficiently tighten 
the flare nut with fingers. 
  Further tighten the flare nut with torque wrench in 
specified torque as stated in the table. 
 
Torque wrench
Spanner or 
Wrench
 
 
 
 
For connection joint location at inside building for R32 
model only 
  Decide the length. 
  Cut and remove the tube connectors at indoor 
copper pipings (both gas and liquid piping) by 
using pipe cutter. Remove burrs from cut edge. 
  Use pipe expander to expand the end of long 
piping. 
  Align the center of piping and braze the piping 
joints. 
 
Indoor 
copper pipe
Tube connector
(40~50mm)
Brazing point
1. Cut and Remove
2.  Expand long pipe
3.  Braze both pipe
 
 
 
 
 
 
38 
12.1.6.2 Connecting 
the 
Piping to Outdoor 
Decide piping length and then cut by using pipe cutter. 
Remove burrs from cut edge. 
Make flare after inserting the flare nut (locate at valve) 
onto the copper pipe. 
Align center of piping to valve and then tighten with 
torque wrench to the specified torque as stated in the 
table. 
 
 
 
Do not overtighten, overtightening may cause gas leakage. 
 
 
Piping size 
Torque 
6.35 mm (1/4") 
[18 N•m (1.8 kgf•m)] 
9.52 mm (3/8") 
[42 N•m (4.3 kgf•m)] 
12.7 mm (1/2") 
[55 N•m (5.6 kgf•m)] 
15.88 mm (5/8") 
[65 N•m (6.6 kgf•m)] 
19.05 mm (3/4") 
[100 N•m (10.2 kgf•m)] 
 
12.1.6.3  Connecting the Piping to Outdoor Multi 
Decide piping length and then cut by using pipe cutter. Remove burrs from cut edge. 
Make flare after inserting the flare nut (locate at valve) onto the copper pipe. 
Align center of piping to valve and then tighten with torque wrench to the specified torque as stated in the table. 
 
For Gas side piping please refer table and diagram below
Connection pipe
(female side)
Auxiliary pipe
(male side)
Flare Nut
Hall Union
Liquid side
Outdoor Multi Combination Model 
Pipe size (refer 
to diagram)
R32 Model
R410A Model
CS-TZ20***,
CS-TZ25***,
CS-TZ35***,
CU-2Z35***,
CU-2Z41***,
CU-2Z50***,
CU-3Z52***,
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ41***,
CU-2TZ50***,
CU-3TZ52***
CU-2E12***,
CU-2E15***,
CU-2E18***,
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE15***,
CU-2RE18***,
CU-3RE18***
CS-TZ42*** CU-2Z50***,
CU-3Z52***,
CU-3Z68***,
CU-4Z68***,
CU-4Z80***,
CU-5Z90***,
CU-2TZ50***,
CU-3TZ52***
CU-2E18***,
CU-3E18***,
CU-3E23***,
CU-4E23***,
CU-4E27***,
CU-5E34***,
CU-2RE18***,
CU-3RE18***
(CZ-MA1P)
Hall Union
Connection pipe 
(female side)
Auxiliary pipe
 (male side)
Flare Nut
Hall Union
Packing
Connection pipe 
(female side)
Auxiliary pipe
 (male side)
Pipe size reducer (CZ-MA1P)
Flare Nut
Gas side
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
39 
12.1.7 How 
to 
Take 
Out Front Grille 
Please follow the steps below to take out front grille if 
necessary such as when servicing. 
1  Set the vertical airflow direction louvers to the 
horizontal position. 
2  Remove the 2 caps (1/2 ~ 1.75HP) on the 
front grille as shown in the illustration at right, 
and then remove the 3 (1/2 ~ 1.75HP) 
mounting screws. 
3  Pull the lower section of the front grille 
towards you to remove the front grille. 
 
When reinstalling the front grille, first set the 
vertical airflow direction louver to the horizontal 
position and then carry out above steps 2 - 3 in 
the reverse order. 
Screw
Screw
Vane
Front grille
Front grille
Cap
Test pen
Move 
the vane 
downward
 
• Use Test pen to 
remove Cap
 
 
12.1.8  Auto Switch Operation 
The below operations will be performed by pressing the “AUTO” switch. 
1  AUTO OPERATION MODE 
The Auto operation will be activated immediately once the Auto 
Switch is pressed and release within 5 sec.. 
2  TEST RUN OPERATION (FOR PUMP DOWN/SERVICING 
PURPOSE) 
The Test Run operation will be activated if the Auto Switch is 
pressed continuously for more than 5 sec. to below 8 sec.. 
A “pep” sound will occur at the fifth sec., in order to identify the 
starting of Test Run operation. 
3  HEATING TRIAL OPERATION 
Press the “AUTO” switch continuously for more than 8 sec. to 
below 11 sec. and release when a “pep pep” sound is occured 
at eight sec. (However, a “pep” sound is occurred at fifth sec..) 
Then press Remote controller “AC Reset” button once. 
Remote controller signal will activate operation to force heating 
mode. 
4  REMOTE CONTROLLER RECEIVING SOUND ON/OFF 
The ON/OFF of Remote controller receiving sound can be change over by the following steps: 
a)  Press “AUTO” switch continuously for more than 16 sec. to below 21 sec.. 
A “pep”, “pep”, “pep”, “pep” sound will occur at the sixteenth sec.. 
b)  Press the “AC Reset” button once, “pep” sound will occur indicates that Remote controller receiving 
sound setting mode is activated. 
c)  Press “AUTO” switch again. Everytime “AUTO” switch is pressed (within 60 sec. interval), Remote 
controller receiving sound status will be reversed between ON and OFF. 
Long “peep” sound indicates that Remote controller receiving sound is ON. 
Short “pep” sound indicates that Remote controller receiving sound is OFF. 
5  HEATING ONLY OPERATION 
Press the “AUTO” switch continously for more than 8 sec. to below 11 sec. and release when the “pep pep” 
sound is occured at eight sec. (however, a “pep” sound is occured at fifth sec.). Then press Remote 
controller “Check” button once. Remote controller signal will activate heating only operation mode. 
12.1.9  Check the Drainage 
  Open front panel and remove air filters. 
(Drainage checking can be carried out without 
removing the front grille.) 
  Pour a glass of water into the drain tray-styrofoam. 
  Ensure that water flows out from drain hose of the 
indoor unit. 
 
Drain tray-styrofoam
 
 
 
 
 
40 
12.1.10  Evaluation of the Performance 
  Operate the unit at cooling/heating operation 
mode for fifteen minutes or more. 
  Measure the temperature of the intake and 
discharge air. 
  Ensure the difference between the intake 
temperature and the discharge is more than 8°C 
during Cooling operation or more than 14°C 
during Heating operation. 
 
Discharge air
 
 
12.1.11  Installation of Air Purifying Filter 
1  Open the front panel. 
2  Remove the air filters. 
3  Put the air purifying filter into place as shown 
in illustration at right. 
 
Air purifying fi lter 
7
Air fi lter
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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