Panasonic CS-C7JKD / CS-C9JKD / CS-C12JKD / CU-C7JKD / CU-C9JKD / CU-C12JKD Service Manual ▷ View online
25
WARNING
11.2.5
Wire Stripping And Connecting Requirement
11.3 Outdoor Unit
11.3.1
Install the Outdoor Unit
x After selecting the best location, start installation according to indoor/outdoor unit installation diagram.
1
Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10mm).
2
When installing at roof, please consider strong wind and earthquake.
Please fasten the installation stand firmly with bolt or nails.
Please fasten the installation stand firmly with bolt or nails.
A
B
C
D
Model A
B
C
D
C7JKD, C9JKD,
C12JKD
474 mm
87 mm 18.5 mm 261 mm
C18JKD
570 mm
105 mm 18.5 mm 320 mm
C24JKD
612.5 mm 131 mm 19 mm 383 mm
11.3.2
Connecting the Piping
11.3.2.1
Connecting the piping to
indoor unit
Please make flare after inserting flare nut (locate at
joint portion, of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
x Align the center of piping and sufficiently tighten
joint portion, of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
x Align the center of piping and sufficiently tighten
the flare nut with fingers.
x Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
11.3.2.2
Connecting the piping to
outdoor unit
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valves and then tighten with
torque wrench to the specified torque as stated in the
table.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valves and then tighten with
torque wrench to the specified torque as stated in the
table.
Torque
wrench
wrench
Spanner
or Wrench
or Wrench
Piping size
Torque
1/4” (6.35 mm)
[18 N•m (1.8 kgf.m)]
3/8” (9.52 mm)
[42 N•m (4.3 kgf.m)]
1/2” (12.7 mm)
[55 N•m (5.6 kgf.m)]
5/8” (15.88 mm)
[65 N•m (6.6 kgf.m)]
3/4” (19.05 mm)
[100 N•m (10.2 kgf.m)]
Do not over tighten, over tightening cause gas leakage
26
CAUTION
11.3.3
Evacuation of the Equipment
1
Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
valve.
o Be sure to connect the end of the charging hose with the push pin to the service port.
2
Connect the center hose of the charging set to a vacuum pump.
3
Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0
cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4
Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the
gauge does not move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE.
gauge does not move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE.
5
Disconnect the charging hose from the vacuum pump and the service port of the 3-way valve.
6
Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7
Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN”
using a hexagonal wrench (4 mm).
using a hexagonal wrench (4 mm).
8
Mount valve caps onto the 2-way valve and the 3-way valve.
o Be sure to check for gas leakage.
x
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-01 MPa), in the step
e above take the following measure:
o
If the leak stops when the piping connections are tightened further, continue working from step
e.
o
If the leak does not stop when the connections are retightened, repair location of leak.
o
Do not release refrigerant during piping work for installation and reinstallation.
o
Take care of the liquid refrigerant, it may cause frostbite.
11.3.4
Connect the Cable to the Outdoor Unit
1
Remove the control board cover from the unit
by loosening the screw.
by loosening the screw.
2
Connecting cable between indoor unit and
outdoor unit shall be approved
polychloroprene sheathed 3 x 1.5mm
outdoor unit shall be approved
polychloroprene sheathed 3 x 1.5mm
2
(3/4 ~
1.5HP) or 3 x 2.5mm
2
(2.0 ~ 2.5HP) flexible
cord, type designation 245 IEC 57 or heavier
cord.
cord.
3
Secure the cable onto the control board with
the holder (clamper).
the holder (clamper).
4
Attach the control board cover back to the
original position with the screw.
original position with the screw.
5 For wire stripping and connection requirement,
refer to instruction
g of the indoor unit.
This equipment must be properly earthed.
x Earth wire shall be Yellow/Green (Y/G) in colour
and longer than other AC wires for safety reason.
27
11.3.5 Pipe
Insulation
1
Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping.
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping.
2
If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by
using POLY-E-FOAM with thickness 6mm or above.
using POLY-E-FOAM with thickness 6mm or above.
11.3.5.1
Cutting and flaring the piping
1
Please cut using pipe cutter and then remove the burrs.
2
Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping
end down to avoid the metal powder entering the pipe.
end down to avoid the metal powder entering the pipe.
3
Please make flare after inserting the flare nut onto the copper pipes.
28
12. Operation
Control
12.1 Cooling Operation
x Cooling operation can be set using remote control.
x This operation is applied to cool down the room temperature to the setting temperature sets by the remote control.
x The remote control setting temperature, which takes the reading of intake air temperature sensor, can be
adjusted from 16°C to 30°C.
x During cooling operation, the compressor will stop and restart as shown in figure below:
12.1.1
Cooling Operation Time Diagram
a b c d e f g h i j k l m n o p q r s t u v w x y z
Compressor-ON
level
Intake Air
Temperature
1.5°C
Compressor-OFF
level
(Setting Temperature)
10°C
Indoor
Heat
Exchanger
Temperature
2°C
3’
Time Frame
1’
3‘
1’
7’
1’
4’
30”
Compressor
Indoor Fan
Outdoor Fan
Operation LED
<Description
of
operation>
a – b, g – h
: Minimum 60 seconds forced operation
Operation
d – g, s – u
: Minimum 3 minutes restart control (Time Delay Safety Control)
h – o
: Maximum 7 minutes time save control
Stop
q – u
: Freeze Prevention Control
Intake air
temperature
temperature
Compressor ON
Compressor OFF
1.5
ƱC
Remote Control
setting temperature
setting temperature
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