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Model
CS-C7JKD CS-C9JKD CS-C12JKD CU-C7JKD CU-C9JKD CU-C12JKD
Pages
63
Size
3.9 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
File
cs-c7jkd-cs-c9jkd-cs-c12jkd-cu-c7jkd-cu-c9jkd-cu-c.pdf
Date

Panasonic CS-C7JKD / CS-C9JKD / CS-C12JKD / CU-C7JKD / CU-C9JKD / CU-C12JKD Service Manual ▷ View online

25 
WARNING 
11.2.5 
Wire Stripping And Connecting Requirement  
 
 
 
11.3 Outdoor Unit 
11.3.1 
Install the Outdoor Unit 
x  After selecting the best location, start installation according to indoor/outdoor unit installation diagram. 
Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10mm). 
When installing at roof, please consider strong wind and earthquake. 
Please fasten the installation stand firmly with bolt or nails. 
 
A
B
C
D
 
Model A 
C7JKD, C9JKD, 
C12JKD 
474 mm 
87 mm  18.5 mm 261 mm
C18JKD 
570 mm 
105 mm  18.5 mm 320 mm
C24JKD 
612.5 mm  131 mm  19 mm  383 mm
11.3.2 
Connecting the Piping 
11.3.2.1 
Connecting the piping to 
indoor unit 
Please make flare after inserting flare nut (locate at 
joint portion, of tube assembly) onto the copper pipe. 
(In case of using long piping) 
 
Connect the piping 
x  Align the center of piping and sufficiently tighten 
the flare nut with fingers. 
x  Further tighten the flare nut with torque wrench in 
specified torque as stated in the table. 
11.3.2.2 
Connecting the piping to 
outdoor unit 
Decide piping length and then cut by using pipe cutter. 
Remove burrs from cut edge. 
Make flare after inserting the flare nut (locate at valve) 
onto the copper pipe. 
Align center of piping to valves and then tighten with 
torque wrench to the specified torque as stated in the 
table. 
 
 
 
 
 
 
 
 
 
Torque
wrench
Spanner
or Wrench
 
 
 
 
 
 
 
 
 
 
Piping size 
Torque 
1/4” (6.35 mm) 
[18 N•m (1.8 kgf.m)] 
3/8” (9.52 mm) 
[42 N•m (4.3 kgf.m)] 
1/2” (12.7 mm) 
[55 N•m (5.6 kgf.m)] 
5/8” (15.88 mm) 
[65 N•m (6.6 kgf.m)] 
3/4” (19.05 mm) 
[100 N•m (10.2 kgf.m)] 
 
 
Do not over tighten, over tightening cause gas leakage 
26 
CAUTION 
11.3.3 
Evacuation of the Equipment 
 
 
 
Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way 
valve. 
o  Be sure to connect the end of the charging hose with the push pin to the service port. 
Connect the center hose of the charging set to a vacuum pump. 
Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 
cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes. 
Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the 
gauge does not move after approximately five minutes. 
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE. 
Disconnect the charging hose from the vacuum pump and the service port of the 3-way valve. 
Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench. 
Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” 
using a hexagonal wrench (4 mm). 
Mount valve caps onto the 2-way valve and the 3-way valve. 
o  Be sure to check for gas leakage. 
 
 
 
 
If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-01 MPa), in the step 
e above take the following measure: 
If the leak stops when the piping connections are tightened further, continue working from step 
e. 
If the leak does not stop when the connections are retightened, repair location of leak. 
Do not release refrigerant during piping work for installation and reinstallation. 
Take care of the liquid refrigerant, it may cause frostbite. 
 
11.3.4 
Connect the Cable to the Outdoor Unit 
Remove the control board cover from the unit 
by loosening the screw. 
Connecting cable between indoor unit and 
outdoor unit shall be approved 
polychloroprene sheathed 3 x 1.5mm
2
 (3/4 ~ 
1.5HP) or 3 x 2.5mm
2
 (2.0 ~ 2.5HP) flexible 
cord, type designation 245 IEC 57 or heavier 
cord. 
 
 
 
Secure the cable onto the control board with 
the holder (clamper).   
Attach the control board cover back to the 
original position with the screw. 
5  For wire stripping and connection requirement, 
refer to instruction 
g of the indoor unit. 
 
 
 This equipment must be properly earthed. 
 
x  Earth wire shall be Yellow/Green (Y/G) in colour     
and longer than other AC wires for safety reason.
27 
11.3.5 Pipe 
Insulation 
Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation 
Diagram. Please wrap the insulated piping end to prevent water from going inside the piping. 
If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by 
using POLY-E-FOAM with thickness 6mm or above. 
11.3.5.1 
Cutting and flaring the piping 
Please cut using pipe cutter and then remove the burrs. 
Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping 
end down to avoid the metal powder entering the pipe. 
Please make flare after inserting the flare nut onto the copper pipes. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
28 
12. Operation 
Control 
12.1 Cooling Operation 
x  Cooling operation can be set using remote control. 
x  This operation is applied to cool down the room temperature to the setting temperature sets by the remote control. 
x  The remote control setting temperature, which takes the reading of intake air temperature sensor, can be 
adjusted from 16°C to 30°C. 
x  During cooling operation, the compressor will stop and restart as shown in figure below: 
 
 
 
 
 
 
 
 
 
 
 
12.1.1 
Cooling Operation Time Diagram 
a b c d e f  g h i  j  k l  m n o p q r  s t  u v w x y  z 
 
Compressor-ON 
level                          
Intake Air  
 Temperature 
1.5°C 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Compressor-OFF 
level 
(Setting Temperature) 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
10°C 
 
  
 
 
 
 
 
 
 
 
 
Indoor 
Heat 
Exchanger 
Temperature 
2°C 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
3’ 
 Time Frame 
1’    
3‘ 
1’
7’ 
1’
 
4’ 
30”  
 
 
 
 
 
 Compressor 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Indoor Fan 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Outdoor Fan 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Operation LED 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
<Description 
of 
operation> 
                         
 a – b, g – h 
: Minimum 60 seconds forced operation 
 
 Operation 
 d – g, s – u 
: Minimum 3 minutes restart control (Time Delay Safety Control) 
 
 
 
 
 
 
 h – o 
: Maximum 7 minutes time save control 
 
 
Stop 
 q – u 
: Freeze Prevention Control 
 
 
 
 
 
 
 
Intake air 
temperature 
Compressor ON 
Compressor OFF 
1.5
ƱC 
Remote Control 
setting temperature
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