LG LS-J0762Y / S07LHN Service Manual ▷ View online
Installation
1. Installation of indoor, Outdoor unit
-25-
More than "B"
More than "A"
More than 2.3m
More than "A"
More than 10cm
More than 10cm
More
than 60cm
than 60cm
More than 60cm
More than 70cm
1) Select the best location
1. Indoor unit
■
Do not have any heat or steam near the unit.
■
Select a place where there are no obstacles in front of the unit.
■
Make sure that condensation drainage can be conveniently
routed away.
Do not install near a doorway.
routed away.
Do not install near a doorway.
■
Ensure that the space around the left and right of the unit is
more than "A". The unit should be installed as high on the wall
as possible, allowing a minimum of "B" from ceiling.
more than "A". The unit should be installed as high on the wall
as possible, allowing a minimum of "B" from ceiling.
■
Use a stud finder to locate studs to prevent unnecessary dam-
age to the wall.
age to the wall.
2. Outdoor unit
■
If an awning is built over the unit to prevent direct sunlight or
rain exposure, make sure that heat radiation from the con-
denser is not restricted.
rain exposure, make sure that heat radiation from the con-
denser is not restricted.
■
Ensure that the space around the back and sides is more
than 10cm. The front of the unit should have more than
70cm of space.
than 10cm. The front of the unit should have more than
70cm of space.
■
Do not place animals and plants in the path of the warm air.
■
Take the air conditioner weight into account and select a
place where noise and vibration are minimum.
place where noise and vibration are minimum.
■
Select a place so that the warm air and noise from the air
conditioner do not disturb neighbors.
conditioner do not disturb neighbors.
Install the indoor unit on the wall where the height from
the floors more than 2.3 meters.
the floors more than 2.3 meters.
CAUTION
Grade
Clearance(cm)
A
B
7k~18k
10
5
3. Rooftop Installations:
■
If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
■
Consult local codes regarding rooftop mounting.
2) Piping length and elevation
7K, 9K(AC)
3/8(Ø9.52)
3/8(Ø9.52)
4 or 7.5
7
15
20
12K, 18k(AC) 1/2(Ø12.7)
3/8(Ø9.52)
5 or 7.5
7
15
20
9K, 12K(DC) 3/8(Ø9.52)
3/8(Ø9.52)
6 or 7.5
7
15
20
Pipe Size
Capacity
(Btu/h)
GAS
LIQUID
Max.
Length
A
(m)
Additional
Refrigerant
(g/m)
Max.
Elevation
B
(m)
Standard
Length
(m)
If case more than 5m
• Capacity is based on standard length and maximum
allowance length is on the basis of reliability.
• Oil trap should be installed every 5~7 meters.
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
Oil trap
Outdoor unit
Indoor unit
B
CAUTION
-34-
4. Checking the Drainage and Forming the Pipings
2) Form the piping
1. Form the piping by wrapping the connecting por-
tion of the indoor unit with insulation material and
secure it with two kinds of vinyl tapes.
secure it with two kinds of vinyl tapes.
■
If you want to connect an additional drain hose, the
end of the drain outlet should be routed above the
ground. Secure the drain hose appropriately.
end of the drain outlet should be routed above the
ground. Secure the drain hose appropriately.
2. In cases where the outdoor unit is installed below
the indoor unit perform the following.
■
Tape the piping, drain hose and connecting cable
from down to up.
from down to up.
■
Secure the tapped piping along the exterior wall
using saddle or equivalent.
using saddle or equivalent.
Taping
Drain
hose
hose
Pipings
Connecting
cable
cable
Trap is required to prevent water
from entering into electrical parts.
from entering into electrical parts.
Seal small openings
around pipings with a
gum type sealer.
around pipings with a
gum type sealer.
3. In cases where the Outdoor unit is installed above
the Indoor unit perform the following.
■
Tape the piping and connecting cable from down to up.
■
Secure the taped piping along the exterior wall. Form a
trap to prevent water entering the room.
trap to prevent water entering the room.
■
Fix the piping onto the wall by saddle or equivalent.
Seal a small opening
around the pipings
with gum type sealer.
around the pipings
with gum type sealer.
Trap
Trap
1) Checking the drainage
1. To remove the front panel from the indoor unit.
■
Set the air direction louvers up-and-down to the
position(horizontally) by hand.
position(horizontally) by hand.
■
Remove the securing screws that retain the front
panel. Pull the lower left and right sides of the grille
toward you and lift it off.
panel. Pull the lower left and right sides of the grille
toward you and lift it off.
Pull the right and
the left side.
the left side.
2. To check the drainage.
■
Pour a glass of water on the evaporator.
■
Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the
drain exit.
indoor unit without any leakage and goes out the
drain exit.
3. Drain piping
■
The drain hose should point downward for easy
drain flow.
drain flow.
■
Do not make drain piping.
Downward slope
Do not raise
Accumulated
drain water
drain water
Tip of drain hose
dipped in water
dipped in water
Air
Waving
Water
leakage
leakage
Water
leakage
leakage
Ditch
Less than
50mm gap
50mm gap
Water
leakage
leakage
-35-
1) Air purging
Air and moisture remaining in the refrigerant system
have undesirable effects as indicated below.
have undesirable effects as indicated below.
■
Pressure in the system rises.
■
Operating current rises.
■
Cooling(or heating) efficiency drops.
■
Moisture in the refrigerant circuit may freeze and
block capillary tubing.
block capillary tubing.
■
Water may lead to corrosion of parts in the refrigera-
tion system.
tion system.
Therefore, the indoor unit and tubing between the
indoor and outdoor unit must be leak tested and evac-
uated to remove any noncondensables and moisture
from the system.
indoor and outdoor unit must be leak tested and evac-
uated to remove any noncondensables and moisture
from the system.
2) Air purging with vacuum pump
1. Preparation
■
Check that each tube(both liquid and gas side tubes)
between the indoor and outdoor units have been properly
connected and all wiring for the test run has been com-
pleted. Remove the service valve caps from both the gas
and the liquid side on the outdoor unit. Note that both the
liquid and the gas side service valves on the outdoor unit
are kept closed at this stage.
between the indoor and outdoor units have been properly
connected and all wiring for the test run has been com-
pleted. Remove the service valve caps from both the gas
and the liquid side on the outdoor unit. Note that both the
liquid and the gas side service valves on the outdoor unit
are kept closed at this stage.
2. Leak test
■
Connect the manifold valve(with pressure gauges)
and dry nitrogen gas cylinder to this service port
with charge hoses.
and dry nitrogen gas cylinder to this service port
with charge hoses.
■
Pressurize the system to no more than 150 P.S.I.G.
with dry nitrogen gas and close the cylinder valve
when the gauge reading reached 150 P.S.I.G. Next,
test for leaks with liquid soap.
with dry nitrogen gas and close the cylinder valve
when the gauge reading reached 150 P.S.I.G. Next,
test for leaks with liquid soap.
Lo
Hi
Indoor unit
Outdoor unit
Manifold valve
Charge hose
Nitrogen gas
cylinder(in vertical
standing position)
cylinder(in vertical
standing position)
Pressure
gauge
gauge
■
Do a leak test of all joints of the tubing(both indoor
and outdoor) and both gas and liquid side service
valves.
Bubbles indicate a leak. Be sure to wipe off the soap
with a clean cloth.
and outdoor) and both gas and liquid side service
valves.
Bubbles indicate a leak. Be sure to wipe off the soap
with a clean cloth.
■
After the system is found to be free of leaks, relieve
the nitrogen pressure by loosening the charge hose
connector at the nitrogen cylinder. When the system
pressure is reduced to normal, disconnect the hose
from the cylinder.
the nitrogen pressure by loosening the charge hose
connector at the nitrogen cylinder. When the system
pressure is reduced to normal, disconnect the hose
from the cylinder.
Be sure to use a manifold valve for air purging.
If it is not available, use a stop valve for this purpose.
The "Hi" knob of the manifold valve must always be kept
close.
If it is not available, use a stop valve for this purpose.
The "Hi" knob of the manifold valve must always be kept
close.
To avoid nitrogen entering the refrigerant system in
a liquid state, the top of the cylinder must be higher than
its bottom when you pressurize the system. Usually, the
cylinder is used in a vertical standing position.
a liquid state, the top of the cylinder must be higher than
its bottom when you pressurize the system. Usually, the
cylinder is used in a vertical standing position.
CAUTION
CAUTION
5. Air Purging
-36-
3. Evacuation
■
Connect the charge hose end described in the pre-
ceding steps to the vacuum pump to evacuate the
tubing and indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing
length and capacity of the pump.
The following table shows the time required for evac-
uation.
ceding steps to the vacuum pump to evacuate the
tubing and indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing
length and capacity of the pump.
The following table shows the time required for evac-
uation.
■
When the desired vacuum is reached, close the "Lo"
knob of the manifold valve and stop the vacuum
pump.
knob of the manifold valve and stop the vacuum
pump.
4. Finishing the job
■
With a service valve wrench, turn the valve stem of
liquid side valve counter-clockwise to fully open the
valve.
liquid side valve counter-clockwise to fully open the
valve.
■
Turn the valve stem of gas side valve counter-clock-
wise to fully open the valve.
wise to fully open the valve.
■
Loosen the charge hose connected to the gas side
service port slightly to release the pressure, then
remove the hose.
service port slightly to release the pressure, then
remove the hose.
■
Replace the flare nut and its bonnet on the gas side
service port and fasten the flare nut securely with an
adjustable wrench. This process is very important to
prevent leakage from the system.
service port and fasten the flare nut securely with an
adjustable wrench. This process is very important to
prevent leakage from the system.
■
Replace the valve caps at both gas and liquid side
service valves and fasten them tight.
service valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.
The air conditioner is now ready to test run.
(1) Remove the caps from the 2-way and 3-way valves.
(2) Remove the service-port cap from the 3-way valve.
(3) To open the 2-way valve turn the valve stem counter-
(2) Remove the service-port cap from the 3-way valve.
(3) To open the 2-way valve turn the valve stem counter-
clockwise approximately 90°, wait for about 2~3 sec,
and close it.
and close it.
(4) Apply a soap water or a liquid neutral detergent on
the indoor unit connection or outdoor unit connec-
tions by a soft brush to check for leakage of the con-
necting points of the piping.
tions by a soft brush to check for leakage of the con-
necting points of the piping.
(5) If bubbles come out, the pipes have leakage.
Soap water method
Gas side
Liquid side
Cap
Hexagonal wrench
2-way valve
(Open)
3-way valve
(Close)
Required time for evacuation
when 30 gal/h vacuum pump is used
10 min. or more
15 min. or more
If tubing length is less than
10m (33 ft)
If tubing length is longer
than 10m (33 ft)
Indoor unit
Outdoor unit
Lo
Hi
Manifold valve
Vacuum pump
Pressure
gauge
gauge
Open
Close
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