Harman Kardon AVR 165 (serv.man5) EMC - CB Certificate ▷ View online
Page 41 of 44
Report No.: 162890
TRF No. IEC60065J
14.3.3
Transformer/motor, constructional requirements
P
Transformer
Part No.
Part No.
Insulation
between
between
Insulation
Res.
M Ohms
Test Volt
V (60 sec.)
Clearances / Creepage
distances (mm)
Measured
Required
Main transformer /
CLT5U047ZW
CLT5U047ZW
Pri. - Sec.
> 100
3000Vac
6.7 / 6.7
4.0 / 6.0
Pri. - ic.
> 100
3000Vac
6.6 / 6.6
4.0 / 5.0
Sub transformer /
CLT5I025ZE
CLT5I025ZE
Pri. - Sec.
> 100
3000Vac
5.3 / 5.3
4.0 / 5.0
Pri. - ic.
> 100
3000Vac
5.3 / 5.3
4.0 / 5.0
-
Components / construction
CLT5U047ZW
CLT5U047ZW
Windings on two separate bobbins. The bobbins are
placed in an insulating housing with two compartments
one above the other. Bobbin thickness: >0,4 mm.
*) Max. operating voltage: 398Vpeak / 281Vrms
placed in an insulating housing with two compartments
one above the other. Bobbin thickness: >0,4 mm.
*) Max. operating voltage: 398Vpeak / 281Vrms
P
-
Components / construction
CLT5I025ZE
CLT5I025ZE
Windings on single bobbins. Centre wall is provided
between primary and secondary windings.
Satisfactory constructed. Bobbin thickness: > 0,4 mm
*) Max. operating voltage: 354Vpeak / 250Vrms
between primary and secondary windings.
Satisfactory constructed. Bobbin thickness: > 0,4 mm
*) Max. operating voltage: 354Vpeak / 250Vrms
P
*) Measured highest operating voltage for transformers between primary and secondary.
ransformer
Part No
Part No
Insulation
Between
Thick (mm)
X Number
Material
Dielectric strength
test / 60 s.
CLT5U047ZW
Pr - sec
1.30 mm x 1
PBT bobbin (seondary).
Pass *)
Pr - ic
1.10 mm x 1
PBT bobbin (primary).
Pass *)
CLT5I025ZE
Pr - sec
0.60 mm min. x 2
0.60 mm min. x 1
0.60 mm min. x 1
PETP bobbin wall.
PA66 bobbin cap.
PA66 bobbin cap.
Pass *)
Pr - ic
0.80 mm min. x 1
PETP bobbin.
Pass *)
Pr - ic
0.60 mm min. x 1
PA66 bobbin cap.
Pass *)
*) Test voltage: 3000 Vrms.
Page 42 of 44
Report No.: 162890
TRF No. IEC60065J
17.1
Torque test to Table 20:
P
Screw
Diameter
With
Without
Material
Torque test (Nm)
Location / function
(mm)
Head
Head
Screw
Nut
Fulfilled / Remarks
Fixing of top cover
(Sides)
(Sides)
4.0
x
-
Metal
Metal Tested with 1.2 Nm,
5 times / Pass
Fixing of top cover
(Rear)
(Rear)
3.0
x
-
Metal
Metal Tested with 0.5Nm,
5 times / Pass
Page 43 of 44
Report No.: 162890
TRF No. IEC60065J
14
TABLE: list of critical components and materials
P
Component
Manufacturer/
trademark
Type/model
Value / rating
Standard
Approval/
Ref.**)
Mains cord set
(For CENELEC)
(For CENELEC)
Volex (Asia) Pte Ltd.
M3204
H05VV-F
VAC17S
H05VV-F
VAC17S
10/16A, 250V
0.75mm
0.75mm
2
x 2
10A, 250V
IEC60884-1
IEC60227
IEC60320
IEC60227
IEC60320
VDE
Mains cord set
(For UK)
(For UK)
Volex (Asia) Pte Ltd.
MP5005
H05VV-F
VAC17S
H05VV-F
VAC17S
10A, 250V
0.75mm
0.75mm
2
x 2
10A, 250V
BS1363
BS6500
IEC60320
BS6500
IEC60320
ASTA
Mains Cord Set
(For UK and
Singapore)
(For UK and
Singapore)
Volex (Asia) Pte
Ltd.
Ltd.
MP5004
MP5004A
H05VV-F
VAC17S
MP5004A
H05VV-F
VAC17S
13A/250V
0.75 mm
0.75 mm
2
x 2
10A/250V
BS1363
SS145
BS6500
IEC60320
SS145
BS6500
IEC60320
ASTA, PSB
ASTA, PSB
ASTA
VDE
ASTA, PSB
ASTA
VDE
Mains cord set
(For China)
(For China)
Volex (Asia) Pte Ltd.
V301C
RVV 300/500
VAC17S
RVV 300/500
VAC17S
10A, 250V
1.0 mm
1.0 mm
2
x 2
10A, 250V
GB1002 /
GB2099
GB5023
GB17465
GB2099
GB5023
GB17465
CQC
Mains cord set
(For Korea)
(For Korea)
See “Summary of testing”
Main
transformer
Bobbin Mtl.
Alt.)
Thermal fuse
transformer
Bobbin Mtl.
Alt.)
Thermal fuse
Seoul Electronics
& Telecom Co Ltd.
& Telecom Co Ltd.
LG Chemical
LG Chemical
(Guangzhou)
NEC Schott
CLT5U047ZW
GP-2306F(#)
GP-2306F(#)
SF152L or
SF152E-1
GP-2306F(#)
GP-2306F(#)
SF152L or
SF152E-1
Class E
V-0, 140°C, PBT
V-0, 140°C, PBT
V-0, 140°C, PBT
V-0, 140°C, PBT
10A/250V, 157℃
IEC60065
clause 14.3
UL94
UL94
IEC60691
clause 14.3
UL94
UL94
IEC60691
1.)
UL, E67171
UL, E248280
VDE
UL, E67171
UL, E248280
VDE
Sub transf.
(T91)
Bobbin Mtl.
Bobbin cap.
alt.)
(T91)
Bobbin Mtl.
Bobbin cap.
alt.)
Seoul Electronics &
Telecom Co., Ltd.
WIN TECH POLYMER
ASAHI KASEI
E I DUPONT DE
Telecom Co., Ltd.
WIN TECH POLYMER
ASAHI KASEI
E I DUPONT DE
CLT5I025ZE
CN9030 (+)
1402S
101F
CN9030 (+)
1402S
101F
Class E
V-0, 155°C, PET
V-2, 130°C, PA66
V-2, 130°C, PA66
V-0, 155°C, PET
V-2, 130°C, PA66
V-2, 130°C, PA66
IEC60065
clause 14.3
UL94
UL94
UL94
clause 14.3
UL94
UL94
UL94
1.)
UL, E213445
UL, E48285
UL, E41938
UL, E213445
UL, E48285
UL, E41938
**) Marks listed under “Marks of conformity granted” indicates that Nemko has verified certifications respectively
1.) Tested as part of the Apparatus according to EN 60 065 / IEC 60065, 7.Edition
Page 44 of 44
Report No.: 162890
TRF No. IEC60065J
14
TABLE: list of critical components and materials-continued
P
Component
Manufacturer/
trademark
Type/model
Value / rating
Standard
Approval/
Ref.**)
Mains fuse
(F901)
Alt.)
(F901)
Alt.)
Orisel Co. Ltd.
Littelfuse.
Littelfuse.
50T
218
218
T4A L 250V
IEC60127
VDE
VDE
VDE
Sec. fuses
(F110, F111)
Alt.)
(F110, F111)
Alt.)
Littelfuse B.V.
Littelfuse.
Cooper Bussmann.
Littelfuse.
Cooper Bussmann.
663
TR5
SR-5
TR5
SR-5
T3.15A L 250V
IEC60127
VDE
VDE
VDE
VDE
VDE
Mains relay
(RY91)
(RY91)
Handouk Electronics
HL3-1A-5SH
3A/100A 250V
IEC 61058-1 SEMKO
Mains switch
Alt.)
Alt.)
Jackson Elect.
Solteam
Solteam
JS-606
OR-L-11D-BB
OR-L-11D-BB
6A, 250V
IEC60065
IEC61058-1
FIMKO
FIMKO
FIMKO
Relay across
the capacitor
(C904)
Alt.)
the capacitor
(C904)
Alt.)
Apex Intec
Sam Wha Cap.
Sam Wha Cap.
NU
SC
SC
0.0047uF/250V,
X1
X1
IEC60384-14 VDE
FIMKO
AC connector
(CN91, CN92)
(CN91, CN92)
Yeon Ho Electronics
YW396 series
(Wafer)
(Wafer)
Min. 5A / 250V~
V-0
V-0
UL1977
1.)
UL,
UL,
E108706
Appliance inlet
Rich Bay Co., Ltd.
R-301(21)
10A/250V
IEC60320
VDE
Enclosure Mtl.
Body,
top cover
Front panel
Alt.)
Body,
top cover
Front panel
Alt.)
Various
LG Chemical
Various
Various
AF308(#)
Various
Sheet Steel,
Min. 0.80 mm
V-2, Min. 1.8 mm
Min V-2, 1.8 mm
-
UL94
UL94
1.)
UL, E57171
UL
Electrolytic
capacitors
(C915, C916)
capacitors
(C915, C916)
Various
Various
Max. 8200 uF,
Min. 63V, 85°C
Min. 63V, 85°C
-
1.)
PCB materials
Various
Various
V-0, Min. 130°C
UL796
UL
**) Marks listed under “Marks of conformity granted” indicates that Nemko has verified certifications respectively
1.) Tested as part of the Apparatus according to EN 60 065 / IEC 60065, 7.Edition
Remarks
Click on the first or last page to see other AVR 165 (serv.man5) service manuals if exist.