Sony KV-32HS500 Service Manual ▷ View online
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KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be con
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be con
fi rmed, it is possible to bring up
past occurrences of failure on the screen for con
fi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
Channel 5
Sound volume -
Power ON.
SELF DIAGNOSIS
2: +B OCP
2: +B OCP
0
3: +B OVP
0
4: VSTOP
0
5: AKB
1
6: LOWB
0
7: H-STOP
0
101: WDT
24
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
ENTER
Channel 8
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
1
2
4
3
3
1
2
R5104
R5105
R5125
Q5018
RY6501
Q6527
Q6530
Q6532
D6537
D6505
D5007
PH6501
Q5004
R5013
D5005
IC6505
Q6522
1K-PROT2
+B OVP
HV PROT
UNREG 11V
5V
UNREG 7V
+B OCP
2
1
3
4
IC5007
VDY-
CRT
IC2801
Y/C JUNGLE
SCL
SDA
AKB
VPROT
HPROT
IC2300
MAIN MICRO
M
CLKO
DATO
AC RLY
LOW B ERR
OVP
OCP
STR
STBY-LED
STBY-LED
STBY-LED
P_SW(-)
IC504
5V
+B
+B
+B
D
B
M
D
D
A
2
14
34
35
58
26
25
29
30
69
43
44
45
48
O
I
O
Numeral “0”
means that no fault was detected.
Numeral “1”
means a fault was detected one
time only.
time only.
— 10 —
KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
+B overcurrent (OCP)
Occurs when excessive current
Occurs when excessive current
fl ows through R5013. The increase in voltage across R5013 causes the output of Q5004 to go high, and this high
signal goes to the micro.
+B overvoltage (OVP)
IC6505 detects +B OVP condition and turns on Q6522. This sends a high signal to the micro and also shuts down the AC relay.
IC6505 detects +B OVP condition and turns on Q6522. This sends a high signal to the micro and also shuts down the AC relay.
V-STOP
Occurs when an absence of the vertical de
Occurs when an absence of the vertical de
fl ection pulse is detected by pin 24 of IC2801 (B Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
White Balance Failure
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC2801. TV will stay on, but there
will be no picture.
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC2801. TV will stay on, but there
will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Low B OCP/OVP
Occurs when set 5V is out.
Occurs when set 5V is out.
Horizontal De
fl ection Stopped
Occurs when either:
1) a +B overcurrent is detected (IC5007), or
2) overheating is detected (Thermistor TH5002).
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KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
1-1. REAR COVER REMOVAL
1-2. CHASSIS ASSEMBLY REMOVAL
1-3. SERVICE POSITION
SECTION 1: DISASSEMBLY
1
CAUTION! - Heat sink on IC5004 is -15V. Care must be
taken not to allow heat sink to touch any other components.
2
Lift lever up on the right and left sides of the chassis bracket
and gently pull the chassis assembly away from the bezel.
Pull up and rotate both the A and D Boards in order to service
the unit.
the unit.
When plugging in connector from HM Board to B Board at
CN3603 insure two brown wires are facing upward towards
neck assembly.
CN3603 insure two brown wires are facing upward towards
neck assembly.
1
Lift lever up on the right and left sides of the chassis
bracket and gently pull the chassis assembly away from
the bezel.
the bezel.
Pull up and rotate both the A and D Boards in order to
service the unit.
service the unit.
2
3
4
Rear Cover
6 Screws
+BVTP 4 x 16
+BVTP 4 x 16
4 Screws
+BVTP 4 x 16
+BVTP 4 x 16
4 Screws
+BVTP 4 x 16
+BVTP 4 x 16
— 12 —
KV-32HS500/32HV600/34DRC500/34XBR800/36HS500/
36XBR800/38DRC500/40XBR800/42DRC800
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the de
fl ection yoke, neck
assembly, degaussing coils and CRT grounding strap.
3. Remove the Sub-Woofer Assemblies.
4. Remove the CH or CX Board from the CRT.
5. Remove the chassis assembly.
6. Loosen the neck assembly
fi xing screw and remove.
7. Loosen the de
fl ection yoke fi xing screw and remove.
8. Place the set with the CRT face down on a cushion and remove
the degaussing coil holders.
9. Remove the degaussing coils.
10. Remove the CRT grounding strap and spring tension devices.
11. Unscrew the four CRT
fi xing screws [located on each CRT
corner] and remove the CRT [Take care not to handle the CRT
by the neck].
by the neck].
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or
carbon painted on the CRT.
carbon painted on the CRT.
REMOVAL PROCEDURES
a
b
Anode Button
c
Turn up one side of the rubber cap in
the direction indicated by arrow a .
the direction indicated by arrow a .
Use your thumb to pull the rubber
cap
cap
fi rmly in the direction indicated
by arrow b .
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard.
A material
fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
Coated
Earth
Ground
Strap
6
4
3
9
11
8
1
2
7
5
10
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