Sony KP-57WV600 (serv.man2) Service Manual ▷ View online
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KP-57WV600
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HC board
L screen
holder
holder
Claws
SR board
Sensor
bracket (B)
bracket (B)
One screw
(+BVTP 4x12)
(+BVTP 4x12)
Four screws
(+BVTP 4x12)
(+BVTP 4x12)
One screw
(+BVTP 4x12)
(+BVTP 4x12)
Sensor
bracket (A)
bracket (A)
7
6
4
1
2
3
5
1-10. BEZNET ASSEMBLY REMOVAL
1-11. SR BOARD REMOVAL
The Screen Holder does not need
to be removed in order to remove
the SR boards.
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KP-57WV600
Twenty-one screws
(Screw (4x20), tapping)
(Screw (4x20), tapping)
Mirror cover
1
2
1-12. MIRROR COVER REMOVAL
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KP-57WV600
SECTION 2: SET-UP ADJUSTMENTS
2-1. SCREEN VOLTAGE ADJUSTMENT (G2)
(COARSE ADJUSTMENT)
1. Receive the Monoscope signal..
2. Set BRIGHTNESS to 50% and PICTURE to minimum.
3. Turn the red VR on the focus block all the way to the left and then
2. Set BRIGHTNESS to 50% and PICTURE to minimum.
3. Turn the red VR on the focus block all the way to the left and then
gradually turn it to the right until the retrace line is barely visible.
4. Gradually turn the control to the left until the retrace line disappears.
R
G
B
SCREEN
R
G
B
FOCUS
FOCUS Block
2-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
If the jig described below is available, it is recommended that the G2
Fine Mode Adjustment be performed to set the screen controls to their
optimal condition. If desired, you can build the jig illustrated below,
using 3-watt resistors. Please note that if the proper voltage is not
obtained with the listed resistor’s values, then increase or decrease one
of the values in the resistor network to obtain the correct voltage.
1. Select VIDEO-1 mode no signal applied (the screen must be black).
2. Connect the G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP9101(KR), TP9201(KG) and
2. Connect the G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP9101(KR), TP9201(KG) and
TP9301(KB) of CR board, CG board, and CB board.
5. Adjust red, green, and blue screen voltage to 177.5+/-0.5V with
screen VR on the focus block.
177.5V +/- 0.5V
G2 JIG
TP9202
(210V)
TO CG BOARD
GND
3.3k
5.6k
5.6k
6.8k
SW
K
GND
pedestal level
All resistors are 3W type
2-3. DEFLECTION YOKE TILT ADJUSTMENT
1. Connect the color bar generator monoscope patter to Video 1 input.
2. Cover the red and blue CRT lenses with lens caps to allow only green
to show (or use the method shown in the note below for turning off
the CRTs individually without using lens caps).
3. Loosen the CRT’s deflection yoke set screw and align the tilt of the
deflection yoke so that the horizontal bars at the center of the
cross-hatch pattern are parallel to the top and bottom edges of the
screen.
4. After aligning the deflection yoke fasten it securely to the
funnel-shaped portion (neck) of the CRT.
5. Cover the green and blue CRT lenses with lens caps to allow only
green to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps), then repeat steps 3
and 4 for the red CRT.
Cover the green and red CRT lenses with lens caps to allow only
green to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps), then repeat steps 3
and 4 for the blue CRT.
Note: If lens caps are unavailable, you can cut off the unnecessary color
beams by controlling the service mode 2170P-2 RGBS.
2-pole magnet
4-pole magnet
Deflection yoke
Anode cap
Centering magnet
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KP-57WV600
2-4. FOCUS LENS ADJUSTMENT
In this adjustment, use the remote commander while in service
mode. For details on the usage of the service mode and the remote
commander, please refer to section
2-10. ELECTRICAL ADJUSTMENTS BY REMOTE COMMANDER.
1. Loosen the lens screw.
2. Cover the red and blue CRT lenses with lens caps to allow only green
2. Cover the red and blue CRT lenses with lens caps to allow only green
to show (or use the method shown in the note below for turning off
the CRTs individually without using lens caps).
3. Turn the green lens to adjust to the optimum focus point with the
crosshatch signal.
4. Tighten the lens screw.
5. Cover the green and blue CRT lenses with the lens caps to allow only
5. Cover the green and blue CRT lenses with the lens caps to allow only
red to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps).
6. Turn the red lens to adjust to the optimum focus point with the
crosshatch signal.
7. Tighten the lens screw.
8. Cover the green and red CRT lenses with the lens caps to allow only
8. Cover the green and red CRT lenses with the lens caps to allow only
blue to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps).
9. Turn the blue lens to adjust to the optimum focus point with the
crosshatch signal.
10. Tighten the lens screw.
11. After adjusting the items:
2-5. FOCUS VR ADJUSTMENT,
2-6. 2-POLE MAGNET ADJUSTMENT,
2-8. 4-POLE MAGNET ADJUSTMENT,
reconfirm the optimum focus point and adjust again if necessary.
11. After adjusting the items:
2-5. FOCUS VR ADJUSTMENT,
2-6. 2-POLE MAGNET ADJUSTMENT,
2-8. 4-POLE MAGNET ADJUSTMENT,
reconfirm the optimum focus point and adjust again if necessary.
* In PJE mode, every time 6 is pressed, the test signal changes to:
“crosshatch+video signal” → “crosshatch+borderline(black)” →
”crosshatch(black)” → “dots(black)” → off
Test Signal
A
B
Lens
Minimize both A and B.
Center of crosshatch
Scanning line visible.
Note: If lens caps are unavailable, you can cut off the unnecessary color
beams by controlling the service mode 2170P-2 1 RGBS.
2-5. FOCUS VR ADJUSTMENT
1. Set generator to crosshatch.
2. Cover the red and blue CRT lenses with lens caps to allow only green
2. Cover the red and blue CRT lenses with lens caps to allow only green
to show (or use the method shown in the note below for turning off
the CRTs individually without using lens caps).
3. Turn the green focus VR on the focus block to adjust to the optimum
focus point with the crosshatch signal.
4. Cover the green and blue picture lenses with lens caps to allow only
red to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps).
5. Turn the red focus VR on the focus block to adjust to the optimum
focus point with the crosshatch signal.
6. Cover the green and red picture lenses with lens caps to allow only
blue to show (or use the method shown in the note below for turning
off the CRTs individually without using lens caps).
7. Turn the blue focus VR on the focus block to adjust to the optimum
focus point with the crosshatch signal.
8. After adjusting the items:
2-4. FOCUS LENS ADJUSTMENT,
2-6. 2-POLE MAGNET ADJUSTMENT,
2-8. 4-POLE MAGNET ADJUSTMENT,
reconfirm the optimum focus point and adjust again if necessary.
2-4. FOCUS LENS ADJUSTMENT,
2-6. 2-POLE MAGNET ADJUSTMENT,
2-8. 4-POLE MAGNET ADJUSTMENT,
reconfirm the optimum focus point and adjust again if necessary.
Note: If lens caps are unavailable, you can cut off the unnecessary color
beams by controlling the service mode 2170P-2 1 RGBS.
R
G
B
SCREEN
R
G
B
FOCUS
FOCUS Block
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