DOWNLOAD Sony KDL-60EX640 / KDL-60EX645 Service Manual ↓ Size: 1.55 MB | Pages: 41 in PDF or view online for FREE

Model
KDL-60EX640 KDL-60EX645
Pages
41
Size
1.55 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-60ex640-kdl-60ex645.pdf
Date

Sony KDL-60EX640 / KDL-60EX645 Service Manual ▷ View online

KDL-60EX640/60EX645  
17
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
(Check the Sony Authorized Servicer Portal at 
http://www.sony.com/asp
 website for any additional service related issues)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
E
D
F
B
A
G
C
109
107
108
101
102
106
105
103
104
 
101 
4-428-235-01 
BRACKET, SIDE JACK
 
  102 
1-895-307-21 
A BOARD, COMPLETE
 
 
 
(KDL-60EX640 ONLY) 
  
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE
 
 
SOFTWARE TO THE LATEST VERSION.
 
 
   102 
1-895-307-11 
A BOARD, COMPLETE
 
 
 
(KDL-60EX645 ONLY) 
  
AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE THE
 
 
SOFTWARE TO THE LATEST VERSION.
 
103 
1-895-176-11 
H BOARD, MOUNTED
 
104 
1-458-353-33 
WIRELESS LAN CARD
 
 
 
(KDL-60EX645 ONLY)
 
105 
1-846-303-21 
ANTENNA
 
 
 
(KDL-60EX645 ONLY)
 
106 
1-846-303-11 
ANTENNA
 
 
 
(KDL-60EX645 ONLY)
 
107 
1-858-715-11 
LOUDSPEAKER (3X15CM)
 
108 
1-489-986-11 
SWITCH UNIT
 
109 
1-895-315-11 
GE60 BOARD, COMPLETE
 
 
2-990-421-41  
SCREW (+PSW) (M3X6)
CHASSIS ASSEMBLY REMOVAL
A   Detach Side Jack Cover from A Board.
B   Remove screws and disconnect connectors from A Board.
C   Remove screws and disconnect connectors from GE60 Board.
D   Disconnect connectors, then slide-out Left and Right Speakers. 
E   Release clips and disconnect 1 connector from H Board.
F   Lift up Switch Unit and disconnect 1 connector.
G   Disconnect connectors and remove screws from the Wireless LAN Card and the Wi-Fi Antenna to detach  
(KDL-60EX645 Only).
KDL-60EX640/60EX645  
18
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
(Check the Sony Authorized Servicer Portal at 
http://www.sony.com/asp
 website for any additional service related issues)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
Panel Bracket (V)
Bezel tab
Bracket,
MB LB
Panel Bracket (H)
Bezel tab
Bracket,
MB RB
Bracket,
MB LT
Bracket,
MB RT
E
B
A
C
D
 
151 
4-436-773-01 
BEZEL (60NK2)
 
152 
4-436-776-01 
BRACKET, PANEL H (60NK2)
 
153 
4-436-777-01 
BRACKET, PANEL V (60NK2)
 
154 
NA 
LCD PANEL
 
 
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER
 
 
INFORMATION REFER TO THE LCD PANEL SERVICE MANUAL.
 
155 
4-436-779-01 
FRAME, BOTTOM (60NK2)
 
156 
4-436-780-01 
BRACKET, KEY (60NK2)
 
 
4-256-393-01 
SCREW, +PSW M3X6 W12
 
 
2-580-593-01 
SCREW, +PSW M3X8
 
 
2-990-421-41  
SCREW (+PSW) (M3X6)
 
 
4-445-506-01 
SCREW, H M3X5
LCD PANEL ASSEMBLY REMOVAL
NOTE: The Bracket MB LB, Bracket MB LT, Bracket MB M, Bracket MB RB and Bracket MB RT are not included with the 
 
LCD Panel Assembly and must be replaced when replacing the LCD Panel.
A   Remove screws from the Bracket MB LB, Bracket MB LT, Bracket MB M, Bracket MB RB and Bracket MB RT to 
detach from the LCD Panel.
B   Remove  screws, then press Bezel tabs and lift-up Panel Brackets (H).
C   Press Bezel tabs and tilt-up Panel Brackets (V).
D   Remove screws and lift up Bottom Frame.
E   Gently lift-up LCD Panel.
CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft clothand wipe the LCD screen gently with a soft cloth.
 
;
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
 
;
If using a chemically pretreated cloth, please follow the instruction provided on the package.
 
;
Never use strong solvents such as a thinner, alcohol or benzine for cleaning. 
 
;
Periodic vacuuming of the ventilation openings is recommended to ensure proper ventilation.
 
;
Do Not
 use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these 
materials could easily scratch the screen which may result in permanent damage.
 
;
Do Not
 use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, 
ammonia, benzine, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the 
screen.
 
;
Do Not 
spray water or detergent directly onto the TV screen. If liquid drips into the bottom of the screen it may cause a 
failure.
152
153
151
154
153
155
152
156
KDL-60EX640/60EX645  
19
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: Les composants identifies per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifie.
NOTE: The components identified by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specified. 
NOTE: The components identified by a red outline and a   mark contain 
confidential information. Specific instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
(Check the Sony Authorized Servicer Portal at 
http://www.sony.com/asp
 website for any additional service related issues)
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
201 
1-910-107-04 
CONNECTOR ASSEMBLY 60 MB-PSU 15P
 
202 
1-910-107-33 
CONNECTOR ASSEMBLY 60 MB-WIFIMDL5P
 
 
 
(KDL-60EX645 ONLY)
 
203 
1-910-107-03 
CONNECTOR ASSEMBLY 60 MB-SP-IR-KEY
 
204 
1-910-107-05 
(LVDS) CONNECTOR ASSEMBLY 60 41P
 
205 
1-910-107-06 
(LVDS) CONNECTOR ASSEMBLY 60 51P
WIRELESS
LAN CARD
KDL-60EX645 ONLY
202
201
205
204
203
CONNECTORS
P/N
DESCRIPTION
REMARKS
TOTAL
4-167-019-12 
SCREW, +PSW M3X8
AC CVR (1), RC (2)
3
4-421-427-01 
SCREW, +PSW M5X16 LOCK
TABLE-TOP STAND(3), HEAD to NECK(1), NECK to BASE (3)
7
□ 2-580-639-01
SCREW, +BVTP 4X12
RC (9)
9
■ 7-685-647-79
SCREW +BVTP 3X10 TYPE2 IT-3
HEAD (2), BASE (4)
6
○ 7-685-646-79 
SCREW, +BVTP 3X8 TYPE2 IT-3
SIDE JACK (1), TERMINAL (1)
2
● 4-400-043-01
JOINT SCREW
RC (2)
2
◇ 2-580-593-01
SCREW, +PSW M3X8
FRM BTM (6), P MOD BRKT (2)
8
◆ 2-990-421-41 
SCREW (+PSW) (M3X6)
A BOARD (5), GE60 (6), ANTS (2), K BRKT (1), WF LAN CARD (4)
18
▼ 4-256-393-01
SCREW, +PSW M3X6 W12
LCD PANEL (5)
5
4-445-505-01 
SCREW, +PWH M3X6 W8
MB BRKT (5)
5
4-445-507-01
SCREW, +PWH M3X8 W12
RC (6)
6
4-445-506-01
SCREW, H M3X5
STUD G60 (6)
6
KDL-60EX640/60EX645
SCREWS
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
KDL-60EX640/60EX645 20
SECTION 4 - DISASSEMBLY/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING
 
  
PART NO. 
DESCRIPTION
 
 
4-408-779-01 
BAG, SCREW A (M)
 
 
 
(BAG INCLUDES SCREW, +PSW M5X16 LOCK TO ATTACH HEAD BRACKET  
 
 
 
AND STAND BASE TO NECK) 
 
 
 
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
  
 
For product protection and safety reasons, Sony strongly recommends 
 
 
 
that you use the screws provided with the TV. 
 
 
 
CAUTION: These screws cannot be used to secure the TV to the Wall
 
 
 
Mount Brackets.
 
 
4-436-789-31 
MANUAL, INSTRUCTION (SPANISH VERSION)
 
 
 
(KDL-60EX640 ONLY)
 
 
4-436-788-11 
MANUAL, INSTRUCTION (ENGLISH VERSION)
 
 
 
(KDL-60EX645 ONLY)
 
 
4-436-788-21 
MANUAL, INSTRUCTION (FRENCH VERSION)
 
 
 
(KDL-60EX645 ONLY)
 
 
4-439-956-31 
GUIDE, QUICK SET UP (SPANISH VERSION)
 
 
 
(KDL-60EX640 ONLY)
 
 
4-438-562-11 
GUIDE, QUICK SET UP (ENGLISH VERSION)
 
 
 
(KDL-60EX645 ONLY)
 
 
4-438-562-21 
GUIDE, QUICK SET UP (FRENCH VERSION)
 
 
 
(KDL-60EX645 ONLY)
 
 
4-415-215-12 
SUPPLEMENT (STAND INSTALLATION)
MISCELLANEOUS
 
 
PART NO. 
DESCRIPTION
 
 
4-434-706-11 
LABEL, REAR TERMINAL A (55IRS)
 
 
4-434-707-11 
LABEL, REAR TERMINAL B (55IRS)
 
 
4-434-709-11 
LABEL, SIDE TERMINAL (55IRS)
 
 
4-262-708-04 
CLAMPER, CABLE
 
 
3-299-071-06 
FLYER, SAFETY
OPTIONAL ACCESSORIES
 
 
PART NO. 
DESCRIPTION
 
 
4-414-470-01 
SUPPORT BELT KIT
REMOTE COMMANDER
 
 
PART NO. 
DESCRIPTION
 
 
1-490-489-11 
REMOTE COMMANDER (RM-YD083)
 
 
 
(KDL-60EX640 ONLY)
 
 
1-490-009-11 
REMOTE COMMANDER (RM-YD075)
 
 
 
(KDL-60EX645 ONLY)
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