DOWNLOAD Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual ↓ Size: 21.67 MB | Pages: 109 in PDF or view online for FREE

Model
KDL-40Z5100 KDL-46Z5100 KDL-52Z5100
Pages
109
Size
21.67 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40z5100-kdl-46z5100-kdl-52z5100.pdf
Date
PREV: Sony KDL-40XBR9 / KDL-46XBR9 / KDL-52XBR9 Service Manual

Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual ▷ View online

12
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
POWER/STANDBY LED Diagnostic Description
 
Diagnostic Item
Description
Number of times
POWER/STANDBY LED 
lamp flashes
Possible Location
Main Power
 2 times
G6N Board (40") G7N Board (46" & 52") Board
DC Alert1
3 times
BU Board
G6N Board (40") G7N Board (46" & 52") Board
DC Alert3
5 times
Not used in these models
Backlight
6 times
BU Board
G6N Board (40") G7N Board (46" & 52") Board
Inverter Boards -D1N Board & D2N Board (40" & 46"), D4N Board & D5 Board (52")
Temp Err
7 times
BU Board
Audio Prot
8 times
BU Board
Fan Err
9 times
Not used in these models
DTT WDT
10 times
Watch Dog Timer used to track micro processors, not to record errors.
Trident IC
11 times
BU Board
HFR Err
12 times
LCD Panel
Balancer
13 times
LCD Panel
Inverter Boards -D1N Board & D2N Board (40" & 46"), D4N Board & D5 Board (52")
TCON Err
14 times
LCD Panel
Viewing the Self Check Diagnostic List
1.  TV must be in standby mode. (Power off).
2.  Press the following buttons on the Remote Commander within a second of each other: 
 
DISPLAY   
Channel 
5   
Volume 
-  
  TV POWER .
 
The Self Check list displays. 
          
  This differs from accessing Service Adjustments.
Results for all of the following diagnostic items are displayed on screen.  No error has occurred if the screen displays a “0”.
 
DIAGNOSTICS  
 
Page 
1
002  MAIN POWER   
 
001
003  DC ALERT 1 
 
 
000
012  HFR ERR 
 
 
000
006  BACKLIGHT 
 
 
000
007  TEMP ERR 
 
 
000
008  AUDIO PROT   
 
000
009  FAN ERR 
 
 
000
010  DTT WDT 
 
 
000
005  DC ALERT3 
 
 
000
013  BALANCER 
 
 
000
000  POWER ON TIME 
 
00008
001  BOOT COUNT   
 
00031
002  PANEL ON TIME 
 
00008
SELF CHECK
1 and red text indicates an error was detected
0 and green text indicates no error was detected
3. To display page 2, press 4 .
 
DIAGNOSTICS  
 
Page 
2
014  TCON ERR 
 
 
000
000  POWER ON TIME 
 
00008
001  BOOT COUNT   
 
00031
002  PANEL ON TIME 
 
00008
SELF CHECK
4. To display page 1, press 1 .
5.  To exit Self Check display, turn the power off.
Clearing the Self Check Diagnostic List
1.  In Service Mode, press the Channel  8   
Channel 
0 .
13
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
SECTION 1:  DISASSEMBLY
1-1.  REAR COVER REMOVAL
1-1-1.  KDL-40Z5100/46Z5100 REAR COVER REMOVAL
1   Remove 8 screws from Rear Cover (KDL-40Z5100 ONLY)
 
Remove 10 screws from Rear Cover (KDL-46Z5100 ONLY)
2   Remove 1 screw from Side Jack position
3   Remove 1 screw from Terminal position
4   Remove 2 screws from Panel Spine positions (KDL-46Z5100 ONLY)
5   Remove 4 screws near the VESA positions
6   Remove 4 screws from Bottom Frame positions
7   Carefully lift Rear Cover bottom side up and rotate toward top side
8   Release Clamps and remove Rear Cover from Front Cabinet Assembly
NOTE: 
The Rear Cover is attached to Front Cabinet Assembly with small Clamps.  
 
Use caution when removing the Rear Cover not to damage these Clamps.
 
To re-install the Rear Cover, press the Clamp positions to lock the clamps in the positions. 
 
1
Screw,
+BVTP2 4X16
2 Screw, 
+BVTP 3X12 TYPE2 IT-3
5
Screw, 
+SPW M5X12 
6
Screw, 
+SPW M5X12
7
8
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Rear Cover
Rear Cover
Front Cabinet Assembly
Front Cabinet Assembly
4 Screw, 
+SPW M5X12 
Clamps
14
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
1   Remove 16 screws from Rear Cover 
2   Remove 1 screw from Side Jack position
3   Remove 1 screw from Terminal position
4   Remove 4 screws near the VESA positions
5   Remove 4 screws from Bottom Frame positions
6   Carefully lift Rear Cover terminal side up and rotate toward Switch unit side
7   Release Clamp and remove Rear Cover from Front Cabinet Assembly
NOTE: 
The Rear Cover is attached to Front Cabinet Assembly with a small Clamp.  
 
  
Use caution when removing the Rear Cover not to damage the Clamp.
 
  
To re-install the Rear Cover, press the Clamp position to lock into position.
1-1-2.  KDL-52Z5100 REAR COVER REMOVAL
Front Cabinet Assembly
Front Cabinet Assembly
6
7
1
Screw,
+BVTP2 4X16
2 Screw, 
+BVTP 3X12 TYPE2 IT-3
4
Screw, 
+SPW M5X16 
5
Screw, 
+SPW M5X16
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Rear Cover
Rear Cover
Clamp
15
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
1   Push Point A as shown and rotate Switch Unit clockwise for releasing a hook 
from Front Cabinet Assembly. 
2   Push Point B as shown and rotate Switch Unit counterclockwise for releasing 
a hook from Front Cabinet Assembly. 
3   Disconnect 1 connector from Switch Unit
1-2. SWITCH 
UNIT 
REMOVAL
Front Cabinet 
Assembly
Front Cabinet 
Assembly
Switch Unit
Switch Unit
2
3
1
Point A
Point B
Page of 109
Display

Click on the first or last page to see other KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 service manuals if exist.

RANDOM: