Sony KDL-40Z5100 / KDL-46Z5100 / KDL-52Z5100 Service Manual ▷ View online
13
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
SECTION 1: DISASSEMBLY
1-1. REAR COVER REMOVAL
1-1-1. KDL-40Z5100/46Z5100 REAR COVER REMOVAL
1 Remove 8 screws from Rear Cover (KDL-40Z5100 ONLY)
Remove 10 screws from Rear Cover (KDL-46Z5100 ONLY)
2 Remove 1 screw from Side Jack position
3 Remove 1 screw from Terminal position
4 Remove 2 screws from Panel Spine positions (KDL-46Z5100 ONLY)
5 Remove 4 screws near the VESA positions
6 Remove 4 screws from Bottom Frame positions
7 Carefully lift Rear Cover bottom side up and rotate toward top side
8 Release Clamps and remove Rear Cover from Front Cabinet Assembly
NOTE:
The Rear Cover is attached to Front Cabinet Assembly with small Clamps.
Use caution when removing the Rear Cover not to damage these Clamps.
To re-install the Rear Cover, press the Clamp positions to lock the clamps in the positions.
1
Screw,
+BVTP2 4X16
+BVTP2 4X16
2 Screw,
+BVTP 3X12 TYPE2 IT-3
5
Screw,
+SPW M5X12
+SPW M5X12
6
Screw,
+SPW M5X12
+SPW M5X12
7
8
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Rear Cover
Rear Cover
Front Cabinet Assembly
Front Cabinet Assembly
4 Screw,
+SPW M5X12
Clamps
14
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
1 Remove 16 screws from Rear Cover
2 Remove 1 screw from Side Jack position
3 Remove 1 screw from Terminal position
4 Remove 4 screws near the VESA positions
5 Remove 4 screws from Bottom Frame positions
6 Carefully lift Rear Cover terminal side up and rotate toward Switch unit side
7 Release Clamp and remove Rear Cover from Front Cabinet Assembly
NOTE:
The Rear Cover is attached to Front Cabinet Assembly with a small Clamp.
Use caution when removing the Rear Cover not to damage the Clamp.
To re-install the Rear Cover, press the Clamp position to lock into position.
1-1-2. KDL-52Z5100 REAR COVER REMOVAL
Front Cabinet Assembly
Front Cabinet Assembly
6
7
1
Screw,
+BVTP2 4X16
+BVTP2 4X16
2 Screw,
+BVTP 3X12 TYPE2 IT-3
4
Screw,
+SPW M5X16
+SPW M5X16
5
Screw,
+SPW M5X16
+SPW M5X16
3 Screw,
+BVTP 3X12 TYPE2 IT-3
Rear Cover
Rear Cover
Clamp
15
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
1 Push Point A as shown and rotate Switch Unit clockwise for releasing a hook
from Front Cabinet Assembly.
2 Push Point B as shown and rotate Switch Unit counterclockwise for releasing
a hook from Front Cabinet Assembly.
3 Disconnect 1 connector from Switch Unit
1-2. SWITCH
UNIT
REMOVAL
Front Cabinet
Assembly
Assembly
Front Cabinet
Assembly
Assembly
Switch Unit
Switch Unit
2
3
1
Point A
Point B
16
KDL-40Z5100/46Z5100/52Z5100
KDL-40Z5100/46Z5100/52Z5100
1-3. BU BOARD, INVERTER BOARD (D1N BOARD, D2N BOARD, D3N BOARD, OR D4N BOARD),
AND POWER BOARD (G6N BOARD OR G7N BOARD) REMOVAL
1 Disconnect 5 connectors from D2N/D4N Board
2 Remove 2 screws from D2N/D4N Board
3 Unhook Side Jack from Main BU board position
4 Disconnect 5 connectors from BU Board
5 Remove 8 screws from BU Board
6 Disconnect 7 connectors from G7N Board
(KDL-46Z5100/52Z5100
ONLY)
7 Remove 2 screws from G7N Board
(KDL-46Z5100/52Z5100
ONLY)
8 Disconnect 7 connectors from G6N Board
(KDL-40Z5100
ONLY)
9 Remove 4 screws from G6N Board
(KDL-40Z5100
ONLY)
10 Disconnect 4 connectors from D1N Board
(KDL-40Z5100/46Z5100
ONLY)
Disconnect 5 connectors from D3N Board
(KDL-52Z5100
ONLY)
11 Remove 2 screws from D1N/D3N Board
4
6
3
8
Side Jack
Bracket
Bracket
BU Board
G7N Board
KDL-46Z5100/52Z5100 ONLY
D1N/D3N Board
D2N/D4N Board
1
10
2 Screw,
+PSW M3X8
5 Screw,
+PSW M3X8
7 Screw,
+PSW M3X8
11 Screw,
+PSW M3X8
9 Screw,
+PSW M3X8
G6N Board
KDL-40Z5100 ONLY
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