DOWNLOAD Sony KDL-40Z4100 / KDL-46Z4100 Service Manual ↓ Size: 13.75 MB | Pages: 111 in PDF or view online for FREE

Model
KDL-40Z4100 KDL-46Z4100
Pages
111
Size
13.75 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40z4100-kdl-46z4100.pdf
Date

Sony KDL-40Z4100 / KDL-46Z4100 Service Manual ▷ View online

 
85
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
  
 
2-580-591-01 
SCREW, (+)PSW M3X5
 
101 
1-835-264-12 
LEAD WIRE WITH CONNECTOR (LVDS)
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
  
101 
1-835-265-12 
LEAD WIRE WITH CONNECTOR (LVDS)
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 
 102 
1-910-044-06  CONN 
ASSY, 
13P
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
  
102 
1-910-044-12 
CONN ASSY, 13P
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 
 103 
1-910-044-05  HARNESS 
ASSY, 
30P
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
  
103 
1-910-044-09 
HARNESS ASSY, 30P
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 104 
1-835-185-11  CONNECTOR 
ASSY
  
105 
1-835-433-11 
CONNECTOR ASSY, MDF61
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
 105 
1-835-433-11  CONNECTOR 
ASSY, 
MDF61
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 
 106 
1-910-044-03  CONN 
ASSY, 
7P
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
  
106 
1-910-044-07 
CONN ASSY, 9P
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
4-3. CONNECTORS
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
NOTE:   The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached 
 
to the TCON and which side is attached to the BU Board. Refer to Wire Dressing Illustration on Page 32 for
 
KDL-40Z4100/B & 40Z4100/S models and on Page 52 for KDL-46Z4100/B & 46Z4100/S models.
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
CN6706
CN6700
CN2001
CN303
CN302
CN6702
CN6600
CN6103
CN6202
CN4700
CN1401
CN6102
CN1411
CN3201
CN401
CN301
T-CON
POWER UNIT
D3Z
INV
SP
SP
H4
H3V
ILLUMINATION
MODULE
H1
BU
101
103
102
105
104
106
 
86
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
 
REF. NO.  
PART NO. 
DESCRIPTION 
[ASSEMBLY INCLUDES]
4-4.  BEZEL ASSEMBLY AND LCD PANEL
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
  
151 
X-2189-754-1 
BEZEL (40 B) ASSY 
 
[153-154}
  
 
(KDL-40Z4100/B 
ONLY)
  
151 
X-2188-864-1 
BEZEL (40 S) ASSY 
 
[153-154}
  
 
(KDL-40Z4100/S 
ONLY)
  
151 
X-2189-755-1 
BEZEL (46 B) ASSY 
 
[153-154}
  
 
(KDL-46Z4100/B 
ONLY)
  
151 
X-2188-878-1 
BEZEL (46 S) ASSY 
 
[153-154}
  
 
(KDL-46Z4100/S 
ONLY)
  
152 
X-2189-347-1 
BAFFLE ASSY
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 * 
153 
3-290-898-01 
CLEAR PANEL (40)
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
 * 
153 
3-290-907-01 
CLEAR PANEL (46)
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
  
154 
3-290-897-01 
GUIDE, IR
  
155 
1-826-875-11 
LOUDSPEAKER (4.5X20CM)
  
156 
1-480-680-11 
ILLUMINATION MODULE
  
157 
A-1550-478-A 
H3V BOARD, MOUNTED
  
158 
A-1508-001-A 
H4 BOARD, MOUNTED
  
159 
3-875-287-01 
SCREW, CAP
  
160 
3-290-895-01 
UNDER BAR
  
161 
N/A 
LCD PANEL (40INCH FHD TFT) 
[162]
 
 
 
(KDL-40Z4100/B & 40Z4100/S ONLY)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION 
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
  
161 
N/A 
LCD PANEL (46INCH FHD TFT) 
[162]
 
 
 
(KDL-46Z4100/B & 46Z4100/S ONLY)
 
 
FOR ALL LCD PANEL PART NUMBER INFORMATION 
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
 
162 
N/A 
BALANCER (ETC-INVERTER) MT BOARD
 
 
FOR ALL INVERTER BOARD PART NUMBER INFORMATION 
 
 
REFER TO THE LCD PANELS SERVICE MANUAL
 
163 
3-285-036-01  
SHEET, INSULATING (D3Z)
(THE INSULATING SHEET MUST BE REPLACED WHEN REPLACING THE LCD PANEL)
 
164 
3-285-035-01  
SHEET, INSULATING (G4)
(THE INSULATING SHEET MUST BE REPLACED WHEN REPLACING THE LCD PANEL)
  
 
2-580-640-01 
SCREW, +BVTP2 4X16
  
 
7-685-648-79 
SCREW +BVTP    3X12 TYPE2 IT-3
  
 
2-580-607-01 
SCREW, +PSW M5X12
 
 
7-682-948-01 
SCREW, +PSW 3X8
  
 
3-252-830-01 
SCREW (B3), (+) PWH TAPPING
(Z4100 ONLY)
151
153
152
155
157
158
155
154
159
156
160
161
163
164
162
152

 87 
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B & 40Z4100/S
P/N
DISCRIPTION
REMARKS
TOTAL 
2-580-640-01
SCREW, +BVTP2 4X16
REAR COVER-15 UNDER COVER-2 LCD/BEZEL-3 UNDER BAR-2 
22
7-685-648-79
SCREW +BVTP    3X12 TYPE2 IT-3
REAR COVER-2 IR GUIDE-2 CLEAR PANEL-3
7
2-580-608-01
SCREW, +PSW M5X16
REAR COVER-4 TABLE-TOP STAND-4 STAND BASE-4
12
2-580-607-01
SCREW, +PSW M5X12
VASA FRAME-4 BOTTOM FRAME-4 STAND-5
13
2-580-602-01
SCREW, +PSW M4X12
STAND-2
2
2-580-644-01
SCREW, +KTP2 3X8
STAND-14 EDGE COVER-2
16
7-682-948-01
SCREW +PSW 3X8
BOTTOM FRAME-4 BU MOUNT PLT-3 G4-6 D3Z-6 BU-9
28
4-635-966-01
SCREW (HEX)
HDMI - 2
2
2-580-591-01
SCREW, +PSW M3X5
LVDS-2 AC BRKT-2 GROUND WIRE-1 (KDL-40Z4100/S ONLY)
4 (5)
2-596-649-01
+KTT 3X10 (S TYPE)
AC INLET - 2
2
3-252-830-01
SCREW (B3), (+) PWH TAPPING
H3V-1 (KDL-40Z4100/B ONLY)
1
KDL-46Z4100/B & 46Z4100/S
P/N
DISCRIPTION
REMARKS
TOTAL 
2-580-640-01
SCREW, +BVTP2 4X16
REAR COVER-17 UNDER COVER-2 LCD/BEZEL-5 UNDER BAR-2 BAFFLE-2
28
7-685-648-79
SCREW +BVTP    3X12 TYPE2 IT-3
REAR COVER-2 IR GUIDE-2 CLEAR PANEL-3
7
2-580-608-01
SCREW, +PSW M5X16
REAR COVER-4 TABLE-TOP STAND-4 STAND BASE-4
12
2-580-607-01
SCREW, +PSW M5X12
VASA FRAME-4 BOTTOM FRAME-4 STAND-5
13
2-580-602-01
SCREW, +PSW M4X12
STAND-2
2
2-580-644-01
SCREW, +KTP2 3X8
STAND-14 EDGE COVER-2
16
7-682-948-01
SCREW +PSW 3X8
BOTTOM FRAME-4 BU MOUNT PLT-3 G4-6 D3Z-6 BU-9
28
4-635-966-01
SCREW (HEX)
HDMI - 2
2
2-580-591-01
SCREW, +PSW M3X5
LVDS-2 AC BRKT-2 GROUND WIRE-1 (KDL-46Z4100/S ONLY)
4 (5)
2-596-649-01
+KTT 3X10 (S TYPE)
AC INLET - 2
2
3-252-830-01
SCREW (B3), (+) PWH TAPPING
H3V-1 (KDL-46Z4100/B ONLY)
1
4-5. SCREW LEGEND
(Check the 
Sony Electronics Service Information
 website for any additional service related issues for this model.)
NOTE: Les composants identifi es per un trame et 
une marque 
!
 sont critiques pour la securite. 
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: The components identifi ed by a red outline and a   mark contain 
confi dential information. Specifi c instructions must be adhered to whenever 
these components are repaired and/or replaced. 
See Appendix A: Encryption Key Components in the back of this manual. 
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S 
88
Items marked with an asterisk are not stocked since they 
are seldom required for routine service.  Expect some delay 
when ordering these components.
     RESISTORS
•   All resistors are in ohms
•   F : nonfl ammable
•   All variable and adjustable resistors 
have characteristic curve B, unless 
otherwise noted.
 
REF. NO.  
PART NO. 
DESCRIPTION 
 VALUES   
When ordering parts by reference
number, please include the board name.
 
REF. NO.  
PART NO. 
DESCRIPTION 
 VALUES   
BU
NOTE: The components identifi ed by shading 
and 
!
 mark are critical for safety. Replace only 
with part number specifi ed. 
NOTE: Les composants identifi es per un trame et 
une marque 
!
  sont critiques pour la securite.  
Ne les remplacer que par une piece portant le 
numero specifi e.
NOTE: The components identifi ed by a red outline and a   mark 
contain confi dential information. Specifi c instructions must be 
adhered to whenever these components are repaired and/or 
replaced. 
See Appendix A: Encryption Key Components in the back of this 
manual. 
 
 
SECTION 5:  ELECTRICAL PARTS LIST
BU
 
N/A 
BU BOARD, COMPLETE
 
   
(KDL-40Z4100/B & 40Z4100/S ONLY)
 
  FOR ALL MAIN BOARD PART NUMBER INFORMATION 
 
  REFER TO THE LCD PANELS SERVICE MANUAL
 
N/A 
BU BOARD, COMPLETE
 
   
(KDL-46Z4100/B & 46Z4100/S ONLY)
 
  FOR ALL MAIN BOARD PART NUMBER INFORMATION 
 
  REFER TO THE LCD PANELS SERVICE MANUAL
CAPACITOR
 C1001  1-112-781-11  CERAMIC 
CHIP 
1μF  10% 
10V
 C1002  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1003  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1004  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1005  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1052  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1053  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1101  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1102  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1103  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1104  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1201  1-112-066-11  CERAMIC 
CHIP 
10μF  10% 
10V
 C1202  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C1203  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1204  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C1210  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1211  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1212  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1213  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1214  1-114-130-11  CERAMIC 
CHIP 
1μF  10% 
6.3V
 C1215  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1223  1-218-953-11  RES-CHIP 
1K  5% 1/16W
 C1226  1-100-767-21  ELECT 
CHIP 
220μF 20% 
16V
 C1227  1-100-767-21  ELECT 
CHIP 
220μF 20% 
16V
 C1230  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C1231  1-112-777-11  CERAMIC 
CHIP 
0.01μF 10% 
25V
 C1301  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1302  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1303  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1304  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1305  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1306  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1307  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1308  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1309  1-114-325-11  CERAMIC 
CHIP 
0.1μF 10% 
25V
 C1310  1-100-766-21  ELECT 
CHIP 
47μF  20% 
16V
 
C1401 
1-114-353-11 
CAP, CERAMIC  
0.01MF X7R (1410)
 C1403  1-114-331-11  CERAMIC 
CHIP 
4.7μF 10% 
10V
 C1405  1-112-777-11  CERAMIC 
CHIP 
0.01μF 10% 
25V
 C1411  1-100-905-11  CERAMIC 
CHIP 
0.001μF 
10% 
50V
 C1420  1-100-912-11  CERAMIC 
CHIP 
1μF  10% 
25V
 C1421  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2001  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2003  1-112-777-11  CERAMIC 
CHIP 
0.01μF 10% 
25V
 C2004  1-112-777-11  CERAMIC 
CHIP 
0.01μF 10% 
25V
 
C2006 
1-114-354-11 
CAP, CERAMIC  
0.1MF X7R (1410)
 C2008  1-100-916-11  CERAMIC 
CHIP 
0.1μF 10% 
16V
 C2009  1-135-366-11  ELECT 
CHIP 
100μF 20% 
16V
 
C2010 
1-114-354-11 
CAP, CERAMIC  
0.1MF X7R (1410)
 C2011  1-114-331-11  CERAMIC 
CHIP 
4.7μF 10% 
10V
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