Sony KDL-40Z4100 / KDL-46Z4100 Service Manual ▷ View online
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX1
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
9-883-786-04
KDL-40Z4100/B
RM-YD024
US/CND
KDL-40Z4100/B
RM-YD024 MX/LATIN
AMERICA
KDL-40Z4100/S
RM-YD024
US/CND
KDL-40Z4100/S
RM-YD024
MX/LATIN
AMERICA
KDL-46Z4100/B
RM-YD024
US/CND
KDL-46Z4100/B
RM-YD024 MX/LATIN
AMERICA
KDL-46Z4100/S
RM-YD024
US/CND
KDL-46Z4100/S
RM-YD024
MX/LATIN
AMERICA
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 5/2008
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:UPDATED ITEM
REVISION
DATE
SUBJECT
5/2008
No revisions or updates are applicable at this time.
8/2008
Reissue entire manual due to multiple updates.
8/2008
Updated reference to LCD Panels service manual. Replaced pages 84, 86, & 88.
Removed Appendix B. Replaced page 3.
12/2008
Added disassembly information to identify insulating sheets. Replaced pages 15 & 16.
Added PN information for insulating sheets. Replaced page 86.
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX1
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
9-883-786-04
KDL-40Z4100/B
RM-YD024
US/CND
KDL-40Z4100/B
RM-YD024 MX/LATIN
AMERICA
KDL-40Z4100/S
RM-YD024
US/CND
KDL-40Z4100/S
RM-YD024
MX/LATIN
AMERICA
KDL-46Z4100/B
RM-YD024
US/CND
KDL-46Z4100/B
RM-YD024 MX/LATIN
AMERICA
KDL-46Z4100/S
RM-YD024
US/CND
KDL-46Z4100/S
RM-YD024
MX/LATIN
AMERICA
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Self Diagnosis
Supported model
KDL-46Z4100
RM-YD024
3
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover and Switch Unit (Contains H1 Board) Removal 13
1-2. Side Jack Bracket, BU Bracket, BU
Shield and
BU Board Removal .............................................................. 13
1-3. G4 Board (Power Unit) Removal ......................................... 14
1-4. Table-Top Stand and Under Cover Removal ........................ 14
1-5. AC Inlet and AC Bracket Removal ....................................... 15
1-6. Speakers, Under Bar, Screw Caps, H3V Board, and
H4 Board Removal ............................................................... 15
1-7. VESA Frames and Bottom Bracket Removal ....................... 15
1-8. LCD Panel Removal
............................................................. 16
1-8-1. Cleaning
the
LCD
Panel
.......................................... 16
1-9. Balancer (ETC-Inverter) MT Board Removal ....................... 17
1-10. Baffl es, IR Guide and Clear Panel Removal ........................ 18
WIRE DRESSING ........................................................................ 19
KDL-40Z4100/B & 40Z4100/S ONLY ................................... 19
KDL-46Z4100/B & 46Z4100/S ONLY ................................... 37
KDL-46Z4100/B & 46Z4100/S ONLY ................................... 37
SECTION 2: SERVICE ADJUSTMENTS ............................................. 54
2-1. Viewing Service Adjustment Data ........................................ 54
2-2. Accessing Service Adjustment Mode ................................... 54
2-3. Viewing the Service Menus .................................................. 54
2-4. Using the Remote Commander to View Service Data ......... 55
2-5. Resetting to Factory Defaults ............................................... 55
SECTION 3: DIAGRAMS ..................................................................... 56
3-1. Circuit Boards Location ........................................................ 56
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 56
3-3. Block Diagram
...................................................................... 58
3-4. Schematics and Supporting Information .............................. 59
BU Board Schematic Diagram (1 of 12) ............................... 59
BU Board Schematic Diagram (2 of 12) ............................... 60
BU Board Schematic Diagram (3 of 12) ............................... 61
BU Board Schematic Diagram (4 of 12) ............................... 62
BU Board Schematic Diagram (5 of 12) ............................... 63
BU Board Schematic Diagram (6 of 12) ............................... 64
BU Board Schematic Diagram (7 of 12) ............................... 65
BU Board Schematic Diagram (8 of 12) ............................... 66
BU Board Schematic Diagram (9 of 12) ............................... 67
BU Board Schematic Diagram (10 of 12) ............................. 68
BU Board Schematic Diagram (11 of 12) ............................. 69
BU Board Schematic Diagram (12 of 12) ............................. 70
D3Z-40 Board Schematic Diagram
BU Board Schematic Diagram (2 of 12) ............................... 60
BU Board Schematic Diagram (3 of 12) ............................... 61
BU Board Schematic Diagram (4 of 12) ............................... 62
BU Board Schematic Diagram (5 of 12) ............................... 63
BU Board Schematic Diagram (6 of 12) ............................... 64
BU Board Schematic Diagram (7 of 12) ............................... 65
BU Board Schematic Diagram (8 of 12) ............................... 66
BU Board Schematic Diagram (9 of 12) ............................... 67
BU Board Schematic Diagram (10 of 12) ............................. 68
BU Board Schematic Diagram (11 of 12) ............................. 69
BU Board Schematic Diagram (12 of 12) ............................. 70
D3Z-40 Board Schematic Diagram
(KDL-40Z4100/B & 40Z4100/S ONLY) .................... 72
D3Z-46 Board Schematic Diagram
(KDL-46Z4100/B & 46Z4100/S ONLY) .................... 73
G4 Board Schematic Diagram ............................................ 75
H3V Board Schematic Diagram ........................................... 78
H4 Board Schematic Diagram .............................................. 80
H3V Board Schematic Diagram ........................................... 78
H4 Board Schematic Diagram .............................................. 80
3-5. Semiconductors ................................................................... 82
SECTION 4: EXPLODED VIEWS ........................................................ 83
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 83
4-2. Chassis ................................................................................ 84
4-3. Connectors
........................................................................... 85
4-4. Bezel Assembly and LCD Panel .......................................... 86
4-5. Screw Legend ...................................................................... 87
SECTION 5: ELECTRICAL PARTS LIST ............................................ 88
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
4
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V AC, 60Hz
225W (KDL-40Z4100/B & 40Z4100/S ONLY)
285W (KDL-46Z4100/B & 46Z4100/S ONLY)
285W (KDL-46Z4100/B & 46Z4100/S ONLY)
Less than 0.1W
VIDEO (IN) 1/2/3:
S Video (4-Pin Mini DIN (VIDEO 1 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75 ohms unbalanced, sync negative
Audio
500
500
mVrms
(Typical)
Impedance:47
kilohms
COMPONENT IN 1/2:
YP
YP
B
P
R
(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B
:0.7 Vp-p, 75 ohms
P
R
:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
Power Requirements
Power Consumption (W)
In
Use
(Max)
In Standby
HDMI IN 1/2/3/4:
HDMI:
HDMI:
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits, Dolby Digital
AUDIO (for HDMI IN 4):
500
500
mVrms
(Typical)
Impedance:
47
kilohms
AUDIO OUT:
500
500
mVrms
(Typical)
DIGITAL OUT (OPTICAL):
PCM/Dolby Digital optical signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance:
47
kilohms
LAN (10/100):
10 BASE-T/100-TX Connector
DMPORT:
Audio
500
mVrms
(Typical)
Impedance:47
kilohms
USB:
Hi-Speed
Hi-Speed
USB
Licensing Information
Macintosh is a trademark of Apple Inc.,
registered in the U.S. and other countries.
registered in the U.S. and other countries.
HDMI, the HDMI logo and High-Definition
Multimedia Interface are trademarks or
registered trademarks of HDMI Licensing,
LLC.
Multimedia Interface are trademarks or
registered trademarks of HDMI Licensing,
LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby
Laboratories. “Dolby” and double-D symbol
are trademarks of Dolby Laboratories.
Laboratories. “Dolby” and double-D symbol
are trademarks of Dolby Laboratories.
In the United States, TV Guide and other
related marks are registered marks of
Gemstar-TV Guide International, Inc. and/or
one of its affiliates. In Canada, TV Guide is a
registered mark of Transcontinental Inc., and is
used under license by Gemstar-TV Guide
International, Inc.
related marks are registered marks of
Gemstar-TV Guide International, Inc. and/or
one of its affiliates. In Canada, TV Guide is a
registered mark of Transcontinental Inc., and is
used under license by Gemstar-TV Guide
International, Inc.
The TV Guide On Screen system is
manufactured under license from Gemstar-TV
Guide International, Inc. and/or one of its
affiliates.
manufactured under license from Gemstar-TV
Guide International, Inc. and/or one of its
affiliates.
The TV Guide On Screen system is protected
by one or more of the following United States
patents 4,908,713; 6,498,895; 6,850,693;
6,396,546; 5,940,073; 6,239,794 to
Gemstar-TV Guide International, Inc. and/or
its subsidiaries.
by one or more of the following United States
patents 4,908,713; 6,498,895; 6,850,693;
6,396,546; 5,940,073; 6,239,794 to
Gemstar-TV Guide International, Inc. and/or
its subsidiaries.
Gemstar-TV Guide International Inc. and/or its
related affiliates are not in any way liable for
the accuracy or availability of the program
schedule information or other data in the TV
Guide On Screen system and cannot guarantee
service availability in your area. In no event
shall Gemstar-TV Guide International, Inc.
and/or its related affiliates be liable for any
damages in connection with the accuracy or
availability of the program schedule
information or other data in the TV Guide On
Screen system.
related affiliates are not in any way liable for
the accuracy or availability of the program
schedule information or other data in the TV
Guide On Screen system and cannot guarantee
service availability in your area. In no event
shall Gemstar-TV Guide International, Inc.
and/or its related affiliates be liable for any
damages in connection with the accuracy or
availability of the program schedule
information or other data in the TV Guide On
Screen system.
Blu-ray Disc is a trademark.
“BRAVIA” and
, S-Force,
Motionflow, BRAVIA Sync,
, DMe
x
,
MICRO VAULT, and “x.v. Color” are
trademarks or registered marks of Sony
Corporation.
trademarks or registered marks of Sony
Corporation.
“XrossMediaBar” is a trademark of Sony
Corporation. “XMB” is a trademark of Sony
Corporation and Sony Computer
Entertainment Inc.
Corporation. “XMB” is a trademark of Sony
Corporation and Sony Computer
Entertainment Inc.
“PLAYSTATION” is a registered trademark
and “PS3” is a trademark of Sony Computer
Entertainment Inc.
and “PS3” is a trademark of Sony Computer
Entertainment Inc.
Adobe is a registered trademark or a trademark
of Adobe Systems Incorporated in United
States and/or other countries.
of Adobe Systems Incorporated in United
States and/or other countries.
DLNA
®
, the DLNA Logo and DLNA
CERTIFIED™ are trademarks, service marks,
or certification marks of the Digital Living
Network Alliance.
or certification marks of the Digital Living
Network Alliance.