Sony KDL-32EX715 / KDL-40EX715 / KDL-46EX715 (serv.man3) Service Manual ▷ View online
KDL-32EX715/40EX715/46EX715
12
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-2. REAR COVER, UNDER COVER, VESA BRACKETS, AC INLET, SWITCH UNIT AND
POWER SWITCH REMOVAL
A Remove 4 screws from Rear Cover to detach from Bezel and Under Cover
B Remove 4 screws from Rear Cover to detach from LCD Panel and Bottom Frame
B Remove 4 screws from Rear Cover to detach from LCD Panel and Bottom Frame
C Remove 1 screw from Rear Cover to detach from Terminal Area
D Remove 1 screw from Rear Cover to detach from Side Jack Area
D Remove 1 screw from Rear Cover to detach from Side Jack Area
E Remove screws from Rear Cover to detach from Panel Brackets
4 from KDL-32EX715/40EX715 Only
6 from KDL-46EX715 Only
F Carefully lift Rear Cover from bottom side to detach from Bezel
54
4-176-838-21
COVER, UNDER (32)
(KDL-32EX715 ONLY)
54
4-184-861-11
COVER, UNDER (40)
(FOR ALL EXCEPT KDL-32EX715 ONLY)
55
4-168-272-01
BRACKET, VESA (S)
56
1-487-804-11
SWITCH UNIT (FOR CHILE)
56
1-487-795-21
SWITCH UNIT (FOR ARGENTINA)
57
1-798-309-11
POWER SWITCH
4-159-298-01
SCREW, +PSW M4X10
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
51
4-176-751-01
REAR COVER (32)
(KDL-32EX715 ONLY)
51
4-176-752-01
REAR COVER (40)
(KDL-40EX715 ONLY)
51
4-176-753-02
REAR COVER (46)
(KDL-46EX715 ONLY)
52
3-297-324-02
COVER, ECS (FOR CHILE)
52
3-196-465-12
COVER, ECS (FOR ARGENTINA)
!
53
1-842-031-11
AC INLET (2P)
56
57
53
51
52
54
55
J
K
G
B
A
C
E
H
D
F
I
G Disconnect AC Inlet from GE3C/GE3A (Power)
Boards and release 2 clips to detach from
Under Cover
H Remove 1 screw from Under Cover to detach
from Bottom Frame
I Slide-out Vesa Brackets to detach from Rear
Cover
J Lift up Switch Unit and disconnect 1 connector
to remove from LCD Panel
K Slide-out Power Switch and disconnect 1
connector to remove from Switch unit
Note: The Vesa Brackets are not included with
the Rear Cover and must be reattached to the
replacement Rear Cover.
KDL-32EX715/40EX715/46EX715
13
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
1-3. SPEAKERS, SPEAKER BRACKETS, BOTTOM FRAME AND HLR BOARD REMOVAL
A Remove screws from Speaker Bracket Right
1 from KDL-32EX715 Only
2 from KDL-40EX715/46EX715 Only
B Lift up Speaker Bracket Right to detach from Bezel
C Remove 2 screws from Speaker to detach from Speaker Bracket Right
D Remove screws from Bottom Frame to detach from LCD Panel
D Remove screws from Bottom Frame to detach from LCD Panel
3 from KDL-32EX715 Only
5 from KDL-40EX715/46EX715 Only
E Lift-up Bottom Frame to detach from LCD Panel
F Remove screws from Speaker Bracket Left
1 from KDL-32EX715 Only
2 from KDL-40EX715/46EX715 Only
G Lift up Speaker Bracket Left to detach from Bezel
101
X-2548-470-2
BRACKET, SP R (32) ASSEMBLY
(KDL-32EX715 ONLY)
101
4-184-863-01
BRACKET, SP R (40) (FOR ARGENTINA)
(KDL-40EX715 ONLY)
101
X-2548-514-1
BRACKET, SP R (40) ASSEMBLY (FOR CHILE)
(KDL-40EX715 ONLY)
101
4-184-865-01
BRACKET, SP R (46) (FOR ARGENTINA)
(KDL-46EX715 ONLY)
101
X-2548-516-1
BRACKET, SP R (46) ASSEMBLY (FOR CHILE)
(KDL-46EX715 ONLY)
102
1-826-873-41
LOUDSPEAKER (3.4X17.5CM)
103
X-2548-469-2
BRACKET, SP L (32) ASSEMBLY
(KDL-32EX715 ONLY)
103
4-184-862-01
BRACKET, SP L (40) (FOR ARGENTINA)
(KDL-40EX715 ONLY)
103
X-2548-513-1
BRACKET, SP L (40) ASSEMBLY (FOR CHILE)
(KDL-40EX715 ONLY)
103
4-184-864-01
BRACKET, SP L (46) (FOR ARGENTINA)
(KDL-46EX715 ONLY)
103
X-2548-515-1
BRACKET, SP L (46) ASSEMBLY (FOR CHILE)
(KDL-46EX715 ONLY)
104
A-1744-405-A
HLR BOARD, MOUNTED (FOR CHILE)
104
A-1789-963-A
HLR BOARD, MOUNTED (FOR ARGENTINA)
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
H Remove 2 screws from Speaker to detach
from Speaker Bracket Left
I Disconnect 1 connector from HLR Board,
then release clips and lift up to remove
from LED Guide
101
103
104
102
102
E
B
G
I
C
A
D
F
H
KDL-32EX715/40EX715/46EX715
14
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
151
X-2549-619-2
BEZEL (32) ASSEMBLY
(KDL-32EX715 ONLY)
151
X-2549-358-2
BEZEL (40) ASSEMBLY (FOR ARGENTINA)
(KDL-40EX715 ONLY)
151
X-2549-620-2
BEZEL (40) ASSEMBLY (FOR CHILE)
(KDL-40EX715 ONLY)
151
X-2549-359-2
BEZEL (46) ASSEMBLY (FOR ARGENTINA)
(KDL-46EX715 ONLY)
151
X-2549-617-2
BEZEL (46) ASSEMBLY (FOR CHILE)
(KDL-46EX715 ONLY)
152
A-1736-860-A
HMS2 BOARD, MOUNTED (FOR CHILE)
152
A-1789-964-A
HMS2 BOARD, MOUNTED (FOR ARGENTINA)
153
1-856-068-11
LENS
154
NA
LCD PANEL
FOR ALL LCD PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
155
4-166-286-21
BRACKET, SIDE JACK
156
A-1763-464-C
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section
2-2. Adjustments after Replacing the BAL Board or LCD Panel.
NOTE: Final software is not installed on this BAL Board.
Install the update after replacing this board using the instructions
provided with the software.
157
1-474-250-11
GE3C(POWER) BOARD, COMPLETE
(KDL-32EX715 ONLY)
157
1-474-213-11
GE3A (POWER) BOARD, COMPLETE
(FOR ALL EXCEPT KDL-32EX715 ONLY)
2-580-592-01
SCREW, +PSW M3X8
1-4. GE3C/GE3A (POWER) BOARDS, BAL BOARD, HMS2 BOARD, LENS AND PANEL REMOVAL
A Remove 4 screws from GE3C/GE3A (Power) Boards
B Disconnect 6 connectors from GE3C/GE3A (Power) Boards
B Disconnect 6 connectors from GE3C/GE3A (Power) Boards
C Remove 4 screws from BAL Board
D Disconnect 5 connectors from BAL Board
D Disconnect 5 connectors from BAL Board
E Slide Side Jack Bracket to right-side to remove from BAL Board
F Slide Panel Brackets up, then out to detach from LCD Panel
4 from KDL-32EX715/40EX715 Only
6 from KDL-46EX715 Only
G Disconnect 1 connector from HMS2 Board and lift up to detach from Bezel
H Release clips to detach Lens from HMS2 Board
I Carefully Lift up LCD Panel to remove from Bezel
157
156
155
153
152
154
151
B
D
E
H
G
I
F
F
A
C
KDL-32EX715/40EX715/46EX715
15
DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading
and
!
mark are critical for safety. Replace only
with part number specified.
NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1-5. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
®
Wipe the LCD screen gently with a soft cloth.
®
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm
water.
®
If using a chemically pretreated cloth, please follow the instruction provided on the package.
®
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
®
Periodic vacuuming of the ventilation openings is recommended to ensure the proper ventilation.
1-6. SCREW LEGEND
P/N
DESCRIPTION
REMARKS
TOTAL
▼
2-580-608-01 SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECT to BASE(4)
8
▽
2-580-592-01 SCREW, +PSW M3X8
BAL(4), GE3C(4)
8
○
4-159-298-01 SCREW, +PSW M4X10
RC to PNL(2), RC to PNL BRKT(4), RC to BTM FRM(2), UC to BTM FRM(1), BTM FRM to PNL(3)
12
★
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK BRKT(1), RC to TRMNL AREA(1)
2
▲
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC to BEZ(2), RC to UC(2), SPKR BRKTS to BEZ(2), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
10
P/N
DESCRIPTION
REMARKS
TOTAL
▼
2-580-608-01 SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECT to BASE(4)
8
▽
2-580-592-01 SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
○
4-159-298-01 SCREW, +PSW M4X10
RC to PNL(2), RC to PNL BRKT(4), RC to BTM FRM(2), UC to BTM FRM(1), BTM FRM to PNL(5)
14
★
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK BRKT(1), RC to TRMNL AREA(1)
2
▲
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC to BEZ(2), RC to UC(2), SPKR BRKTS to BEZ(4), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
12
P/N
DESCRIPTION
REMARKS
TOTAL
▼
2-580-608-01 SCREW, +PSW M5X16
TABLE-TOP STAND(4), NECT to BASE(4)
8
▽
2-580-592-01 SCREW, +PSW M3X8
BAL(4), GE3A(4)
8
○
4-159-298-01 SCREW, +PSW M4X10
RC to PNL(2), RC to PNL BRKT(6), RC to BTM FRM(2), UC to BTM FRM(1), BTM FRM to PNL(5)
16
★
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK BRKT(1), RC to TRMNL AREA(1)
2
▲
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC to BEZ(2), RC to UC(2), SPKR BRKTS to BEZ(4), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
12
KDL-46EX715
KDL-32EX715
KDL-40EX715
* 201
1-837-663-12
CONNECTOR ASSEMBLY
(KDL-32EX715/40EX715 ONLY)
* 201
1-837-666-12
CONNECTOR ASSEMBLY
(KDL-46EX715 ONLY)
* 202
1-910-101-61
HARNESS ASSEMBLY
(KDL-32EX715 ONLY)
* 202
1-910-101-63
HARNESS ASSEMBLY
(KDL-40EX715 ONLY)
* 202
1-910-101-65
HARNESS ASSEMBLY (1)
(KDL-46EX715 ONLY)
* 203
1-838-320-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-32EX715 ONLY)
* 203
1-838-321-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-40EX715 ONLY)
* 203
1-838-322-11
(LVDS) FLEXIBLE FLAT CABLE 51P
(KDL-46EX715 ONLY)
* 204
1-910-101-62
HARNESS ASSEMBLY
(KDL-32EX715 ONLY)
* 204
1-910-101-64
HARNESS ASSEMBLY
(KDL-40EX715 ONLY)
* 204
1-910-101-66
HARNESS ASSEMBLY (2)
(KDL-46EX715 ONLY)
1-7. CONNECTORS
REF. NO.
PART NO.
DESCRIPTION
REF. NO.
PART NO.
DESCRIPTION
CN2600
CN2602
CN4300
CN2561
CN3800
BAL
SP
SP
HLR
HMS2
TCON
CN6151
CN6150
CN6003
GE3C
GE3A
SWITCH UNIT
POWER SWITCH
203
204
202
201
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