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NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 

Never reuse a disconnected chip component.

• 

Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.

FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 

Keep the temperature of soldering iron around 270 °C during 
repairing.

• 

Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).

• 

Be careful not to apply force on the conductor when soldering 
or unsoldering.

0  OR  DOTTED  LINE  

0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  

0  SUR  

Microsoft, Windows, Windows 
Vista and Windows Media and 
logos are trademarks or 
registered trademarks of 
Microsoft Corporation in the 

United States and/or other countries.

Manufactured under license 
from Dolby Laboratories.
“Dolby” and the double-D 

symbol are trademarks of Dolby Laboratories.

“DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+R,” 
and “DVD+RW” are trademarks.

ZAPPIN is a trademark of Sony Corporation.

12 TONE ANALYSIS and its 
logo are trademarks of Sony 
Corporation.

“WALKMAN” and 
“WALKMAN” logo are 
registered trademarks of 
Sony Corporation.

SensMe and the SensMe logo are 
trademarks or registered 
trademarks of Sony Ericsson 
Mobile Communications AB.

This product uses font data which is licensed to 
Sony by Monotype Imaging Inc. or its affiliates.

iPod is a trademark of Apple Inc., registered in the 
U.S. and other countries.

iPhone is a trademark of Apple Inc.

Apple, Macintosh and iTunes are trademarks of 
Apple Inc., registered in the U.S. and other 
countries.

THIS PRODUCT IS LICENSED UNDER THE 
MPEG-4 VISUAL PATENT PORTFOLIO 
LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER FOR 
DECODING MPEG-4 VIDEO THAT WAS 
ENCODED BY A CONSUMER ENGAGED IN A 
PERSONAL AND NON-COMMERCIAL 
ACTIVITY AND/OR WAS OBTAINED FROM A 
VIDEO PROVIDER LICENSED BY MPEG LA 
TO PROVIDE MPEG-4 VIDEO. NO LICENSE IS 
GRANTED OR SHALL BE IMPLIED FOR ANY 
OTHER USE. ADDITIONAL INFORMATION 
INCLUDING THAT RELATING TO 
PROMOTIONAL, INTERNAL AND 
COMMERCIAL USES AND LICENSING MAY 
BE OBTAINED FROM MPEG LA, LLC. SEE 
HTTP://WWW.MPEGLA.COM

Music recognition technology and related data are 
provided by Gracenote®. Gracenote is the industry 
standard in music recognition technology and 
related content delivery. For more information, 
please visit www.gracenote.com. 

CD and music-related data from Gracenote, Inc., 
copyright © 2000-2010 Gracenote. Gracenote 
Software, copyright © 2000-2010 Gracenote. This 
product and service may practice one or more of 
the following U.S. Patents: #5,987,525; 
#6,061,680; #6,154,773, #6,161,132, #6,230,192, 
#6,230,207, #6,240,459, #6,330,593, and other 
patents issued or pending. Some services supplied 
under license from Open Globe, Inc. for U.S. 
Patent: #6,304,523. 

Gracenote and CDDB are registered trademarks of 
Gracenote. The Gracenote logo and logotype, and 
the “Powered by Gracenote” logo are trademarks 
of Gracenote.

The “HD Radio Ready” logo indicates that this 
product will control a Sony HD Radio

TM

 tuner 

(sold separately).
For HD Radio

TM

 tuner operation, please refer to 

the HD Radio

TM

 tuner Operating Instructions.

HD Radio

TM

 and the HD Radio Ready logo are 

proprietary trademarks of iBiquity Digital Corp.

The “SAT Radio Ready” 
logo indicates that this 
product will control a satellite 
radio tuner module (sold 

separately). Please see your nearest authorized 
Sony dealer for details on the satellite radio 
tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT 
Radio and SAT Radio Ready logos and all 
related marks are trademarks of Sirius XM 
Radio Inc. and XM Satellite Radio Inc.

CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.

This label is located on the bottom of the 
chassis.

This label is located on the drive unit’s internal 
chassis.

•  Except US and Canadian models.

DivX

®

, DivX Certified

®

 and 

associated logos are registered 
trademarks of DivX, Inc.

ZAPPIN is a trademark of Sony Corporation.

  .............................................   3

   ..................................................................  

6

3-1.  Disassembly  Flow ...........................................................   12
3-2.  Front Panel Block ...........................................................   12
3-3.  DVD Mechanism Deck (MG-613C-187) .......................   13
3-4.  Chassis 1F Block, Chassis 2F Block ..............................   13
3-5.  AUDIO  Board .................................................................   14
3-6.  VISUAL  Board ...............................................................   14
3-7.  DVD Mechanism Deck Block ........................................   15
3-8.  SERVO  Board .................................................................   15
3-9.  Chassis (T612Z) Sub Assy, SENSOR Board ..................   16
3-10.  Chassis (OP, ZA) Complete Assy ...................................   16

ELECTRICAL  ADJUSTMENTS 

 ........................   17

5-1.  Block Diagram - SERVO Section - ................................   20
5-2.  Block Diagram - AUDIO Section - .................................   21
5-3.  Block Diagram - VIDEO Section - .................................   22
5-4.  Block Diagram - DISPLAY Section - .............................   23
5-5.  Block Diagram 

- PANEL/POWER SUPPLY Section - ............................   24

5-6.  Printed Wiring Boards - SERVO Section - .....................   26
5-7.  Schematic Diagram - SERVO Section (1/3) - .................   27
5-8.  Schematic Diagram - SERVO Section (2/3) - .................   28
5-9.  Schematic Diagram - SERVO Section (3/3) - .................   29
5-10.  Printed Wiring Board - AUDIO Board (Side A) - ..........   30
5-11.  Printed Wiring Board - AUDIO Board (Side B) - ..........   31
5-12.  Schematic Diagram - AUDIO Board (1/4) - ...................   32
5-13.  Schematic Diagram - AUDIO Board (2/4) - ...................   33
5-14.  Schematic Diagram - AUDIO Board (3/4) - ...................   34
5-15.  Schematic Diagram - AUDIO Board (4/4) - ...................   35
5-16.  Printed Wiring Board 

- VISUAL Board (Component Side) - ............................   36

5-17.  Printed Wiring Board 

- VISUAL Board (Conductor Side) - ..............................   37

5-18.  Schematic Diagram - VISUAL Board (1/5) - .................   38
5-19.  Schematic Diagram - VISUAL Board (2/5) - .................   39
5-20.  Schematic Diagram - VISUAL Board (3/5) - .................   40
5-21.  Schematic Diagram - VISUAL Board (4/5) - .................   41
5-22.  Schematic Diagram - VISUAL Board (5/5) - .................   42
5-23.  Printed Wiring Board - KEY Board -..............................   43
5-24.  Schematic Diagram - KEY Board - ................................   43
5-25.  Printed Wiring Board - LCD Board - ..............................   44
5-26.  Schematic Diagram - LCD Board - ................................   45

6-1.  Overall Section ...............................................................   69
6-2.  Front Panel Section .........................................................   70
6-3.  Chassis 2F Section ..........................................................   71
6-4.  Chassis 1F Section ..........................................................   72
6-5.  DVD Mechanism Deck Section (MG-613C-187) ..........   73

   ..............................   74

Accessories are given in the last of the electrical parts list.

The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.

NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.

UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 

the lead free mark due to their particular size)

NOTE  THE  IC4,  IC11  AND  IC13  ON  THE  SERVO  
BOARD  REPLACING
IC4, IC11 and IC13 on the SERVO board cannot exchange with 
single. When these parts are damaged, exchange the entire mount-
ed board.

NOTE  FOR  REPLACING  THE  COMPLETE  AUDIO  
BOARD
If the complete AUDIO board was replaced, be sure to refer to 
Technical News published separately.

Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 

than ordinary solder.

 

Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.

 

Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 

the heated tip is applied for too long, so be careful!

• 

Strong viscosity

 

Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.

• 

Usable with ordinary solder

 

It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.

Signal format 

system

Region 

code

Part No.

NTSC

1

4-163-706-0[]

US and Canadian models

PAL

2

4-163-707-0[]

AEP and UK models

PAL

2

4-195-528-0[]

Saudi Arabia model

PAL

3

4-163-709-0[]

E (PAL) model

NTSC

4

4-163-710-0[]

E (NTSC) model

PAL

5

4-163-708-0[]

Russian model

1

2

NOTE  OF  REPLACING  THE  LIQUID  CRYSTAL  DISPLAY  PANEL (LCD1401)
Please bend LCD fl exible board correctly as shown in the fi gure below.

Note: LCD fl exible board comes in contact with chassis when liquid crystal display panel (LCD1401) is installed if LCD fl exible board is not correctly bent.

NOTE  FOR  FLEXIBLE  BOARD  OF  THE  OPTICAL  
PICK-UP
When connecting or disconnecting the fl exible board of the opti-
cal pick-up to or from the CN2 of the SERVO board, follow the 
procedure given below.

Note: When soldering the short lands, solder within 5 seconds at the tem-

perature of soldering iron below 300°C.

Disconnection:
1.  Solder two shortland.
2.  Disconnect the fl exible board from the CN2 of the SERVO 

board.

Connection:
1.  Connect the fl exible board to the CN2 of the SERVO board.
2.  Unsolder two shortland.

RELEASING  METHOD  OF  SECURITY
1.  Releasing Method from Normal Screen
Procedure:
1.  Touch the “TOP” button on the monitor, next, touch the “

” 

button on the monitor to display the following screen (setup 
screen) on the monitor.

 
2.  Touch the “Security Control” button on the monitor.
3.  When the user is setting the security code, the following screen 

is displayed on the monitor.

 
4.  When you know the security code, touch the number of secu-

rity code on the monitor (When you don’t know the security 
code, refer to 2. releasing method after cold start). When the 
security code agrees, screen shifts to the setup screen (Even if 
you make a mistake in the security code, you can input it again 
and again).

5.  When the user isn’t setting the security code, the following 

screen is displayed on the monitor.

 
6.  You can set the security code by inputting the same code twice.
 
2.  Releasing Method after Cold Start
Procedure:
1.  When the user is setting the security code, after the cold start, 

the following screen is displayed on the monitor.

 
2.  When you know the security code, touch the number of secu-

rity code on the monitor. When the security code agrees, screen 
shifts to the initial setting screen (Even if you make a mistake 
in the security code, you can input it again and again).

3.  When you don’t know the security code, input of master code 

on the remote commander. Master code is confi rm to service 
headquarters. When the master code agrees, screen shifts to the 
initial setting screen (Even if you make a mistake in the master 
code, you can input it again and again).

4.  When the user isn’t setting the security code, after the cold 

start, the following screen is displayed on the monitor.

 
5.  Touch the “OK” button on the monitor to display the normal 

screen on the monitor.