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Model
XAV-602BT
Pages
72
Size
8.26 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xav-602bt.pdf
Date

Sony XAV-602BT Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
Monitor section
Display type: Wide LCD color monitor
Dimensions: 6.1 in
System: TFT active matrix
Number of pixels: 
1,152,000 pixels (800 
u 3 (RGB) u 480)
Color system:
PAL/NTSC/SECAM/PAL-M/PAL-N automatic 
select
Tuner section 
(US and Canadian models)
FM
Tuning range: 
87.5 – 107.9 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (mono)
Separation at 1 kHz: 50 dB
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 530 – 1,710 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency:
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01%
Region code: Labeled on the bottom of the unit
USB Player section
Interface: USB (High-speed)
Maximum current: 1 A
Wireless Communication
Communication System: 
Bluetooth Standard version 2.1 + EDR
Output: 
Bluetooth Standard Power Class 2 (Max. +4 dBm)
Maximum communication range: 
Line of sight approx. 10 m (33 ft)*
1
Frequency band: 
2.4 GHz band (2.4000 – 2.4835 GHz)
Modulation method: FHSS
Compatible Bluetooth Profiles*
2
:
A2DP (Advanced Audio Distribution Profile) 1.2
AVRCP (Audio Video Remote Control Profile) 1.3
HFP (Handsfree Profile) 1.5
PBAP (Phone Book Access Profile)
OPP (Object Push Profile)
*1 The actual range will vary depending on factors such 
as obstacles between devices, magnetic fields  
around a microwave oven, static electricity, 
reception sensitivity, antenna’s performance, 
operating system, software application, etc.
*2 Bluetooth standard profiles indicate the purpose
 of Bluetooth communication between devices.
Power amplifier section
Outputs: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W 
u 4 (at 4 ohms)
General
Outputs: 
Video output terminal (rear)
Audio output terminals (front/rear)
Audio output terminal (Z×Z)
Subwoofer output terminal
Power antenna (aerial)/Power amplifier control 
terminal (REM OUT) (US, Canadian, E (NTSC), 
E (PAL) and Indian models only) 
Inputs: 
Illumination control terminal
SiriusXM input terminal 
(US and Canadian models only)
Remote controller input terminal
Antenna (aerial) input terminal
Parking break control terminal
Microphone input terminal
Reverse input terminal
AUX audio input terminals
AUX video input terminals
USB port
Power requirements: 12 V DC car battery 
(negative ground (earth))
Dimensions: Approx. 178 mm 
u 100 mm u 173 mm 
(7
1
/
8
 
u 4 u 6
7
/
8
 in) (w/h/d)
Mounting dimensions:
 Approx. 182 mm 
u 111 mm u 160 mm 
(7
1
/
4
 
u 4
3
/
8
 
u 6
3
/
8
 in) (w/h/d)
Mass: Approx. 2.0 kg (4 lb 7 oz)
FOR UNITED STATES CUSTOMERS. NOT 
APPLICABLE IN CANADA, INCLUDINGIN THE 
PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX ÉTATS- 
UNIS. NON APPLICABLE AU CANADA, Y  
COMPRIS LA PROVINCE DE QUÉBEC.  
CEA2006 Standard
Power Output: 17 Watts RMS 
4 Ohms < 1% THD+N 
SN Ratio: 80 dBA 
(reference: 1 Watt into 4 Ohms)
AUDIO POWER SPECIFICATIONS
(US and Canadian models only)
4 at 
Tuner section (AEP and UK models)
FM
Tuning range: 
87.5 – 108.0 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio (stereo): 80 dB (mono)
Separation at 1 kHz: 50 dB
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,124.5kHz or 9,115.5kHz/4.5kHz
Sensitivity: MW: 26 μV, LW: 46 μV
Tuner section (E (NTSC) model)
FM
Tuning range:
87.5 – 108.0 MHz (at 100 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
FM tuning step: 100 kHz/200 kHz switchable
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio (stereo): 80 dB (mono)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 530 – 1,710 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: 26 μV
Tuner section 
(E (PAL) and Indian models)
FM
Tuning range:
 87.5 – 108.0 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio (stereo): 80 dB (mono)
Separation at 1 kHz: 50 dB
Frequency response: 20 – 15,000 Hz
AM
Tuning range:
 531 – 1,602 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: 26 μV
FM1/FM2: 87.5 - 108.0 MHz (at 50 kHz step)
FM3: 65 - 74 MHz (at 30 kHz step)
Tuner section (Russian model)
FM
Tuning range:
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio (stereo): 80 dB (mono)
Separation at 1 kHz: 50 dB
Frequency response: 20 - 15,000 Hz
MW/LW
Tuning range:
 
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: MW: 26 μV, LW: 46 μV
 1.5 A (HIGH CHARGE mode)
SPP (Serial Port Profile)
Maximum number of storable phonebook
 1,000
contacts:
Power antenna (aerial) relay control terminal 
(AEP, Russian and UK models only)
Power amplifier control terminal 
(AEP, Russian and UK models only)
Package contents:
 Parts for installation and connections (1 set)
 Microphone (1)
 Remote Commander (1): RM-X271
 Panel Case (1)
Region code
The region system is used to protect software 
copyrights.
The region code is located on the bottom of the unit, 
and only DVDs labeled with an identical region code 
can be played on this unit.
DVDs labeled 
 can also be played.
If you try to play any other DVD, the message [Disc 
playback prohibited by region code.] will appear on  
the monitor screen. Depending on the DVD, no 
region code may be labeled even though playing 
the DVD is prohibited by area restrictions.
ALL
Design and specifications are subject to change
without notice.
XAV-602BT
SPECIFICATIONS
AV CENTER
9-893-836-01
2013I33-1
© 
2013.09
US Model
Canadian Model
AEP Model
UK Model
E Model
Ver. 1.0  2013.09
Model Name Using Similar Mechanism
XAV-601BT
Mechanism Type
MG-614D-189
Optical Pick-up Name
TOP1300SE C11
The service manual of the mechanism 
deck, used in this model, has been issued 
in a separate volume. Please refer to the 
service manual of the MG-614 series for 
the mechanism deck information.
XAV-602BT
2
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
US and foreign patents licensed from Dolby 
Laboratories.
MPEG Layer-3 audio coding technology and patents 
licensed from Fraunhofer IIS and Thomson.
Copyrights
Manufactured under license 
from Dolby Laboratories. Dolby 
and the double-D symbol are 
trademarks of Dolby 
Laboratories.
Microsoft, Windows, Windows Vista and Windows 
Media and logos are trademarks or registered 
trademarks of Microsoft Corporation in the United 
States and/or other countries.
This product is protected by certain intellectual 
property rights of Microsoft Corporation. Use or 
distribution of such technology outside of this 
product is prohibited without a license from 
Microsoft or an authorized Microsoft subsidiary.
“DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+R,” and 
“DVD+RW” are trademarks.
The Bluetooth® word mark and logos are owned by 
the Bluetooth SIG, Inc. and any use of such marks 
by Sony Corporation is under license. Other 
trademarks and trade names are those of their 
respective owners.
ZAPPIN is a trademark of Sony Corporation.
12 TONE ANALYSIS and its logo 
are trademarks of Sony 
Corporation.
“WALKMAN” and 
“WALKMAN” logo are 
registered trademarks of 
Sony Corporation.
SensMe and the SensMe logo are 
trademarks or registered 
trademarks of Sony Mobile 
Communications AB.
Music and video recognition technology and 
related data are provided by Gracenote
®
. Gracenote 
is the industry standard in music recognition 
technology and related content delivery. For more 
information, please visit www.gracenote.com.
CD, DVD, Blu-ray Disc, and music and video-related 
data from Gracenote, Inc., copyright © 2000 - 
present Gracenote. Gracenote Software, copyright 
© 2000 - present Gracenote.
One or more patents owned by Gracenote apply to 
this product and service. Gracenote website for a 
nonexhaustive list of applicable Gracenote patents.
Gracenote, CDDB, MusicID, MediaVOCS, the 
Gracenote logo and logotype, and the “Powered by 
Gracenote” logo are either registered trademarks or 
trademarks of Gracenote in the United States and/
or other countries.
iPhone, iPod, iPod classic, iPod nano, and iPod 
touch are trademarks of Apple Inc., registered in 
the U.S. and other countries. App Store is a service 
mark of Apple Inc.
The “AAC” logo is a trademark of Dolby 
Laboratories.
© 2013 TomTom N.V., The Netherlands. TomTom®, 
the 
®
 logo, among others, are Trademarks 
owned by TomTom N.V. or one of its subsidiaries. 
Please see www.tomtom.com/legal for the limited 
warranty and end user license agreement applying 
to this product. Ordnance Survery © Crown 
Copyright License number 100026920. Data Source 
© 2013 Tele Atlas N.V.©
© 2013 - Loquendo TTS. All rights reserved. 
Loquendo is a registered trademark. Nuance
®
 is a 
registered trademark of Nuance Communications, 
Inc. and used here under license.
MirrorLink™ and the MirrorLink Logo are 
certification marks of the Car Connectivity 
Consortium LLC. Unauthorized use is strictly 
prohibited.
THIS PRODUCT IS LICENSED UNDER THE MPEG-4 
VISUAL PATENT PORTFOLIO LICENSE FOR THE 
PERSONAL AND NON-COMMERCIAL USE OF A 
CONSUMER FOR DECODING MPEG-4 VIDEO THAT 
WAS ENCODED BY A CONSUMER ENGAGED IN A 
PERSONAL AND NON-COMMERCIAL ACTIVITY AND/
OR WAS OBTAINED FROM A VIDEO PROVIDER 
LICENSED BY MPEG LA TO PROVIDE MPEG-4 VIDEO. 
NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR 
ANY OTHER USE. ADDITIONAL INFORMATION 
INCLUDING THAT RELATING TO PROMOTIONAL, 
INTERNAL AND COMMERCIAL USES AND LICENSING 
MAY BE OBTAINED FROM MPEG LA, LLC. SEE 
HTTP://WWW.MPEGLA.COM
THIS PRODUCT IS LICENSED UNDER THE AVC PATENT 
PORTFOLIO LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER TO
(i)ENCODE VIDEO IN COMPLIANCE WITH THE AVC 
STANDARD (“AVC VIDEO”)
AND/OR
(ii)DECODE AVC VIDEO THAT WAS ENCODED BY A 
CONSUMER ENGAGED IN A PERSONAL AND
NON-COMMERCIAL ACTIVITY AND/OR WAS 
OBTAINED FROM A VIDEO PROVIDER LICENSED TO 
PROVIDE AVC VIDEO. NO LICENSE IS GRANTED OR 
SHALL BE IMPLIED FOR ANY OTHER USE. 
ADDITIONAL INFORMATION MAY BE OBTAINED 
FROM MPEG LA, L.L.C. SEE 
HTTP://WWW.MPEGLA.COM
THIS PRODUCT IS LICENSED UNDER THE AVC PATENT 
PORTFOLIO LICENSE AND VC-1 PATENT PORTFOLIO 
LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER TO DECODE 
VIDEO IN COMPLIANCE WITH THE AVC STANDARD 
(“AVC VIDEO”) AND/OR THE VC-1 STANDARD (“VC-1 
VIDEO”) THAT WAS ENCODED BY A CONSUMER 
ENGAGED IN A PERSONAL AND NONCOMMERCIAL 
ACTIVITY AND/OR WAS OBTAINED FROM A VIDEO 
PROVIDER LICENSED TO PROVIDE AVC VIDEO AND/
OR VC-1 VIDEO. NO LICENSE IS GRANTED OR SHALL 
BE IMPLIED FOR ANY OTHER USE. ADDITIONAL 
INFORMATION MAY BE OBTAINED FROM MPEG LA, 
L.L.C. SEE HTTP://WWW.MPEGLA.COM
Pandora, the Pandora logo, and the Pandora trade 
dress are trademarks or registered trademarks of 
Pandora Media, Inc., used with permission.
Android is a trademark of Google Inc. Use of this 
trademark is subject to Google Permissions.
BlackBerry
®
 is the property of Research In Motion 
Limited and is registered and/or used in the U.S. 
and countries around the world. Used under license 
from Research In Motion Limited.
SiriusXM Connect Vehicle Tuner and Subscription 
sold separately.
www.siriusxm.com
Sirius, XM and all related marks and logos are 
trademarks of Sirius XM Radio Inc. All rights 
reserved.
All other trademarks are trademarks of their 
respective owners.
This product uses NCM driver software which is 
licensed to Sony by MCCI corporation.
XAV-602BT
3
1. 
SERVICING  NOTES 
 .............................................  
4
2. GENERAL 
 ..................................................................  
7
3. DISASSEMBLY
3-1. Disassembly 
Flow 
...........................................................  17
3-2. Cover 
...............................................................................  18
3-3.  DVD Mechanism Deck (MG-614D-189) .......................   19
3-4. Bracket 
(Cover) 
...............................................................  20
3-5.  Connector Assy (XM1) (US, Canadian Models) ............   20
3-6.  Connector Assy (NV1) (E (PAL), Indian Models) .........   21
3-7.  XM Board (US, Canadian Models), 
EXT-NAVI Board (E (PAL), Indian Models) .................   21
3-8.  Connection Cord for Automobile (
) (CNC201) ..........   22
3-9.  MAIN Board Block ........................................................   22
3-10.  DC Fan (25X25) (M801), MAIN Board .........................   23
3-11. Sub Panel Assy 
................................................................   24
3-12.  Panel (Back) Block .........................................................   24
3-13. D-SUB6 Board ................................................................   25
3-14. KEY6 Board ...................................................................   25
3-15.  Chassis (Display6) Block ................................................   26
3-16. DISPLAY Board .............................................................   27
3-17.  Liquid Crystal Display Panel (LCD1), 
Touch Panel (TPN1) .......................................................   28
4. ELECTRICAL 
 
ADJUSTMENTS 
........................  29
5. DIAGRAMS
5-1.  Block Diagram - AUDIO Section - .................................   31
5-2. Block 
Diagram 
- VIDEO, PANEL, POWER SUPPLY Section - .............   32
TABLE  OF  CONTENTS
5-3.  Printed Wiring Boards - MAIN Section (1/2) - ..............   34
5-4.  Printed Wiring Board - MAIN Section (2/2) - ................   35
5-5.  Schematic Diagram - MAIN Section (1/4) - ...................   36
5-6.  Schematic Diagram - MAIN Section (2/4) - ...................   37
5-7.  Schematic Diagram - MAIN Section (3/4) - ...................   38
5-8.  Schematic Diagram - MAIN Section (4/4) - ...................   39
5-9. Printed 
Wiring 
Boards 
- EXTERNAL TERMINAL, PANEL Section - ..............   40
5-10. Schematic Diagram 
- XM Board (US and Canadian models) - ......................   41
5-11. Schematic Diagram 
- EXT-NAVI Board (E (PAL) and Indian models) - .......   42
5-12.  Schematic Diagram - PANEL Section - ..........................   43
5-13.  Printed Wiring Board - M-SUB6 Board - .......................   44
5-14.  Schematic Diagram - M-SUB6 Board - ..........................   45
5-15.  Printed Wiring Board - D-SUB6 Board - ........................   46
5-16.  Schematic Diagram - D-SUB6 Board - ..........................   47
6. 
EXPLODED  VIEWS
6-1. Overall 
Section 
...............................................................  56
6-2.  Front Panel Section .........................................................   57
6-3.  Sub Panel Section ...........................................................   58
6-4. Chassis 
Section 
...............................................................  59
6-5.  MAIN Board Section ......................................................   60
7. 
ELECTRICAL  PARTS  LIST 
 ..............................   61
Accessories are given in the last of the electrical parts list.
XAV-602BT
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
IMPORTANT  NOTE  FOR  REPAIRING
XAV-602BT contain individual information that the customer reg-
istered because it installs the Bluetooth function.
When repairing, the data that the customer registered might disap-
pear. Have the approval of the customer beforehand.
If any of the following repair is performed, that data disappears.
• 
Complete DISPLAY board exchange
• Initialize
Note: Exchanged old complete DISPLAY board is destroyed with the 
hammer, and throw out it.
NOTE  THE  CN101  AND  CN901  ON  THE  MAIN  BOARD  
REPLACING
CN101 and CN901 on the MAIN board cannot exchange with 
single. When these parts are damaged, exchange the complete 
mounted board.
NOTE  FOR  REPLACEMENT  OF  THE  DISPLAY  BOARD
When repairing, the complete DISPLAY board and should be re-
placed since any parts in the DISPLAY board cannot be repaired.
NOTE  THE  CN2300  ON  THE  M-SUB6  BOARD  RE-
PLACING
CN2300 on the M-SUB6 board cannot exchange with single. 
When this part is damaged, exchange the complete mounted board.
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
Label indication
Destination
Signal format 
system
Region 
code
Part No.
NTSC
1
4-476-945-0[]
US and Canadian 
models
PAL
2
4-476-946-0[]
AEP and UK models
PAL
3
4-476-947-0[]
E (PAL) model
PAL
5
4-476-948-0[]
Indian model
PAL
5
4-476-949-0[]
Russian model
NTSC
4
4-476-950-0[]
E (NTSC) model
MODEL  IDENTIFICATION
Part No.
Region Code
– Bottom View –
(Except E (NTSC) and Indian models)
Part No.
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Sony XAV-602BT Service Manual ▷ Download

  • DOWNLOAD Sony XAV-602BT Service Manual ↓ Size: 8.26 MB | Pages: 72 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony XAV-602BT in PDF for free, which will help you to disassemble, recover, fix and repair Sony XAV-602BT Car Audio. Information contained in Sony XAV-602BT Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.