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Model
XAV-60 XAV-E60
Pages
93
Size
5.72 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xav-60-xav-e60.pdf
Date

Sony XAV-60 / XAV-E60 Service Manual ▷ View online

XAV-60/E60
17
SECTION  4
ELECTRICAL  ADJUSTMENTS
MONITOR  SECTION
If any of the following parts was replaced, execute the “V-COM 
Adjustment” and “Flicker Adjustment” as mentioned below.
• 
Complete AUDIO board
• 
AUDIO board: IC504
• 
Complete VISUAL board
• 
VISUAL board: IC2001
• 
Liquid crystal display panel (LCD1401)
• 
Complete LCD board
1. SETTINGS
1-1.  Tools and measuring devices for adjustment
Tools and measuring devices
Item used
PC 
(The one with serial port. The USB-
RS232C conversion is available.)
V-COM adjustment and 
Flicker adjustment
Communication software 
(Hyper Terminal etc.)
Serial cable for RS232C 
(Cross cable)
RS232C-JIG OVERALL ASSY 
(Part No. A-1777-380-A)
Oscilloscope
V-COM adjustment
RS232C-JIG OVERALL ASSY
1-2.  Serial port setting
Please setting it as follows. 
1-3.  Connection with set
Procedure:
1.  Four screws in the back of the set are removed, and the bracket 
back is detached.
2.  The 5pin cable is connected with the second the connector 
from the left.
CN2002 on the
VISUAL board
3.  The switch of RS232C-JIG OVERALL ASSY is “L”.
H
moL
4.  The communication software is start up.
5.  Turn on the main power of set.
 
The following log is displayed when starting while connected.
xxxxx Visual Ver[**** ] xxxxx
Techwell Mode
Data Read Format : ‘r 005A’+ [Enter]
Data Write Format: ‘w 01C4 03’+ [Enter]
DAC Mode
Data Read Format : ‘dr0’+ [Enter]
Data Write Format: ‘dw1 7D’+ [Enter]
Gerda WB Adjust (TestMode5 only)
Read Drive Value   : ‘grd’+’r / g / b’ [Enter]
Write Drive Value  : ‘gwd’+’r / g / b’+’value(hex)’ [Enter]
Read CutOff Value  : ‘grc’+’r / g / b’ [Enter]
Write CutOff Value : ‘gwc’+’r / g / b’+’value(hex)’ [Enter]
Flash Write
Save Data to Flash : ‘ds’+ [Enter]
Clear Flash Data : ‘dc’+ [Enter]
****: Version display
Ver. 1.2
XAV-60/E60
18
2.  V-COM  ADJUSTMENT
Procedure:
1.  The setting of “1. SETTINGS” is completed. 
2.  Connect an oscilloscope to TP1401 (VCOM) and TP1402 
(GND) on the LCD board.
Check Location:
JL1401
(VCOM)
JL1402
(GND)
– LCD Board (Side B) –
3.  Adjust by using the communication software so that the 
waveform level of oscilloscope becomes 5.8 ± 0.1 V as fol-
lows. 
5.8 
± 0.1Vp-p
4.  “dr1” is input by the communication software and “Enter” key 
is pressed.
 
The following numerical value returns from the set.
 
“Read Channel1:0x**”
 
**: Hexadecimal (“00” to “FF”)
5.  To change the adjusted value, “dw1 ##” is input by the com-
munication software and “Enter” key is pressed.
 
The following numerical value returns from the set.
 
“Write Channel1:0x##”
 
##: Hexadecimal (“00” to “FF”)
 
When waveform level is smaller than 5.8 V, the numerical 
value of “##” is increase.
 
When waveform level is larger than 5.8 V, the numerical value 
of “##” is decrease. 
6.  “ds” is input by the communication software and “Enter” key 
is pressed and the numerical value is saved. 
7.  The “Reset” button is pressed and turn the power off.
Example:
When the returning numerical value “8a” and the waveform level 
is 5.6 V.
The numerical value is increased, and adjusted for a waveform lev-
el to become 5.8 ± 0.1 V with “8b→8c→8d→8e→8f→90→91...”.
dr1
Read Channel1:0x8a
dw1 8b
Write Channel1:0x8b
dw1 8c
Write Channel1:0x8c
dw1 8d
Write Channel1:0x8d
ds
←Reading of default value.
←Default value.
←The numerical value is in-
creased and confi rm.
←Enters the range of 
←The numerical value is saved.
3.  FLICKER  ADJUSTMENT
Procedure:
1.  The setting of “1. SETTINGS” is completed.  
2.  Input the PAL white 40% raster signal from AUX2 VIDEO IN 
jack on the VISUAL board. 
3.  In the state of source off, press the [4] → [5] → [4] (keeps 
pressing) button on the remote commander. 
 
The test mode 4 starts, and the following screen is displayed on 
the monitor.
4.  “dr0” is input by the communication software and “Enter” key 
is pressed.
 
The following numerical value returns from the set.
 
“Read Channel0:0x**”
 
**: Hexadecimal (“00” to “FF”)
5.  To change the adjusted value, “dw0 ##” is input by the com-
munication software and “Enter” key is pressed.
 
The following numerical value returns from the set.
 
“Write Channel0:0x##”
 
##: Hexadecimal (“00” to “FF”)
 
Adjust so that the fl icker becomes minimum in the sight.
6.  “ds” is input by the communication software and “Enter” key 
is pressed and the numerical value is saved. 
7.  The “Reset” button is pressed and turn the power off.
Example of characteristic:
Flicker
Setting value (decimal)
bad 
o
m
 good
XAV-60/E60
XAV-60/E60
19
19
SERVO  SECTION
If any of the following parts was replaced, perform the “IOP 
Check” as mentioned below.
•  Optical pick-up block (chassis (OP, ZA) complete assy)
•  Complete SERVO board
Precaution
Use the following tools and measuring devices.
•  DVD test disc TDV-540C (Part No. J-2501-235-A)
•  CD test disc PATD-012 (Part No. 4-225-203-01)
•  Digital voltmeter
•  Accessory remote commander RM-X170
IOP  CHECK
Connection:
SERVO board
TP51 (IOPDVD), TP47 (IOPCD)
TP63 (D3.3V)
+
digital voltmeter
Procedure:
1.  Check the IOP value of DVD and CD by label on the optical 
pick-up.
DVD IOP value
CD IOP value
Optical Pick-up Label:
"
2.  Connect a digital voltmeter to TP51 (IOPDVD) and TP63 
(D3.3V) on the SERVO board.
3.  Playback the DVD test disc (TDV-540C), and make a note of 
the value of digital voltmeter.
4.  Divide the measured voltage value by 1, and convert it into 
current value.
5.  Check that the calculated value is within ±6 mA to the IOP 
value given on the label.
6.  Connect a digital voltmeter to TP47 (IOPCD) and TP63 
(D3.3V) on the SERVO board.
7.  Playback the CD test disc (PATD-012), and make a note of the 
value of digital voltmeter.
8.  Divide the measured voltage value by 1, and convert it into 
current value.
9.  Check that the calculated value is within ±6 mA to the IOP 
value given on the label.
TP63
(D3.3V)
TP51
(IOPDVD)
TP47
(IOPCD)
– SERVO Board (Side B) –
Check Location:
XAV-60/E60
XAV-60/E60
20
20
SECTION  5
DIAGRAMS
5-1.  BLOCK  DIAGRAM - SERVO Section -
DVD PROCESSOR
IC4
SD-RAM
IC10
OPTICAL PICK-UP BLOCK
(KHS-360A)
RF+
DQ0 – DQ15
BA0
20
D/A CONVERTER
IC6
VO1R
5
VO1F
6
VO2R
9
VO2F
8
VO4R
33
VO4F
32
VO5R
36
VO5F
35
U
26
V
27
W
30
HUP
17
HUN
18
HVP
19
HVN
20
HWP
21
HWN
22
HB
D+
D–
VBUS-USB
23
FOCUS/TRACKING COIL DRIVE,
SLED/SPINDLE MOTOR DRIVE
IC1
A0 – A11
X1
27MHz
RF–
A
B
C
D
E
F
VR (DVD)
VR (CD)
LIMIT SW
GSW
LD (DVD)
AUTOMATIC POWER
CONTROL (FOR DVD)
Q6
LD (CD)
VC
MSW
FCS+
FCS–
TRK+
TRK–
SLED A+
SLED A–
SLED B+
SLED B–
COIL U
COIL V
COIL W
HALL U+
HALL U–
HALL V+
HALL V–
HALL W+
HALL W–
HALL_BAIS–
AUTOMATIC POWER
CONTROL (FOR CD)
Q4
USB_VBUS
43
IN1
182 FOCUS_PWM
44
IN2
184 TRACK_PWM
46
IN4
188 STA
47
IN5
187 STB
48
INSP
186 SPDL_PWM
4
37
96
94
38
STBY
DRVSB
1
FG
195
DUPRD2 for MASTER
131 FG_IN
157 RFP
158 RFN
USBDP
USBDN
160 A
161 B
163 C
164 D
166 E
168 F
181 DVD_LD
180 CD_LD
179 DVD_MD
178 CD_MD
111 HOMESW
173 VC
CD_DVD#
106 OP_GAIN
RAMDAT0 – RAMDAT15
RAMADD0 – RAMADD11
61
RAMBA
BA1
21
60
RAMCS0#
CLK
38
70
PCLK
CS
19
62
RAMCS1
RAS
18
63
RAMRAS#
CAS
17
64
RAMCAS#
WE
16
67
RAMWE#
DQMH
39
68
RAMDQM
DQML
15
FLASH MEMORY
IC11
DQ0 – DQ15
WE
11
A0 – A19
MEMDAT0 – MEMDAT15
MEMADD0 – MEMADD19
22
MEMWR#
OE
28
MEMRD#
10
13
MEMCS1
A20
12
142
203
RESET#
RST
45 MSTR_TX
56 M_RESET
67 EJECT
68 LOAD
69 DR_ON
55 D_SW
194
DUPTD2 for MASTER
46 MSTR_RX
192
SEN
57 M_CTS
193
REQ
48 M_RTS
LOADING
MOTOR DRIVE
IC102
REGULATOR
IC104
52 Z_MUTE
B/U B+
M1
(LOADING)
SW1
(CHUCKING END)
SW2
(SELF)
SW3
(DISC IN)
M
53 SELF_SW
54 IN_SW
146
145
XI
XO
X2
12MHz
USBXI
USBXO
MASTER CONTROLLER
IC502 (1/4)
116
AOUT0
5 SCK
6 DATA1
114
AOUT1
11 DATA2
112
AOUT2
12 DATA3
7 BCK
8 LRCK
118
AMCLK
ABCLK
ALRCLK
103
MD
4 MD
102
MC
3 MC
101
ML
2 MS
100
AMUTE
151
DAC3
EEPROM
IC13
108
CP_DATA_OUT
12
41
40
SI
107
CP_DATA_IN
13 SO
109
CP_CLK
4 RESET
27
VO1 FL
28
ZERO2
26
VO2 FR
R-CH
22
VO3 LS
19
VO6 SW
21
VO4 RS
R-CH
A/D CONVERTER
IC7
R-CH
A
FL
FL, SL, SW
SL
SW
B
AIN_L
C
A_MUTE
E
AVOIN
D
U, V, Y,
VIDEO_COMP
: AUDIO
: VIDEO
SIGNAL PATH
R-ch is omitted due to same as L-ch.
5
CN652
(USB)
4
3
: USB
16
20
16
12
104
AIN
14
VINR
13
VINL
6 SCK
9 DOUT
8 BCK
7 LRCK
99
98
149
DAC4
152
DAC2
154
DAC1
V
Y
U
VIDEO_COMP
VIDEO AMP
Q2331
(Page 21)
(Page 21)
(Page 21)
(Page 22)
(Page 23)
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