DOWNLOAD Sony MEX-DV800 / MEX-DV808 / MEX-DV80EE / MEX-DV80M Service Manual ↓ Size: 5.87 MB | Pages: 56 in PDF or view online for FREE

Model
MEX-DV800 MEX-DV808 MEX-DV80EE MEX-DV80M
Pages
56
Size
5.87 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
mex-dv800-mex-dv808-mex-dv80ee-mex-dv80m.pdf
Date

Sony MEX-DV800 / MEX-DV808 / MEX-DV80EE / MEX-DV80M Service Manual ▷ View online

MEX-DV80EE/DV80M/DV800/DV808
13
3-3.   DVD  MECHANISM  DECK  BLOCK
 connector
 
(CN3)
 screw
 
(PTT2.6
× 6)
 two screws
 
(PTT2.6
× 5)
 two screws
 
(P1.7
× 2.2)
 shield (612Z)
 bracket (CD)
 dust protection sheet
DVD mechanism deck block
 lavel (OP caution)/
 
laser caution label
 screw
 
(PTT2.6
× 6)
 Lift up the DVD mechanism deck
 
(MG-612L-187).
3-4.   DC  FAN (25X25) (M901),  MAIN  BOARD
 three screws
 (BTT2.6 
× 5)
RB MAIN board
 fuse (blade type) (auto fuse)
(10A/32V) (FU801)
 chassis
 two screws
 
(PS2.6
× 14)
 screw
 
(PTT2.6
× 8)
 two screws
 
(PTT2.6
× 8)
 connection cord for automobile
 
(rear audio out)
 DC fan (25 × 25)
 
(M901)
 fan connector
 
(CN901)
 connector
 
(CN301)
MEX-DV80EE/DV80M/DV800/DV808
14
3-5.   CHASSIS (T612Z)  SUB  ASSY,  SENSOR  BOARD
 two screws
 
(P1.7
× 2.2)
 chassis (T612Z) sub assy
 two screws
 
(P1.7
× 2.2)
 claw
 claw
 Remove the three solders.
 SENSOR borad
3-6.   CHASSIS (OP,  Z)  COMPLETE  ASSY
"
 OP flexible board
 
(CN2)
 two coil springs (damper)
 chassis (OP, Z) complete assy
 compression spring (damper, Z)
 motor flexible board
 
(CN1)
 tension spring (KF)
 Turn the gear (RA1) fully in the
 
direction of arrow ".
MEX-DV80EE/DV80M/DV800/DV808
15
3-7.   SERVO  BOARD
– Bottom view –
 Remove the three solders.
 SERVO board
 Remove the two solders.
 four screws
 
(M1.7
× 2.5)
 OP flexible board
 
(CN2)
 motor flexible board
 
(CN1)
 spacer (PWB7)
MEX-DV80EE/DV80M/DV800/DV808
16
SECTION  4
ELECTRICAL  CHECK
If any of the following parts was replaced, perform the “IOP 
Check” as mentioned below.
•  Optical pick-up block (chassis (OP, Z) complete assy
•  Mounted SERVO board
Precaution
Use the following tools and measuring devices.
•  Extension jig (Part No. J-2502-062-1) between the SERVO 
board and the MAIN board
•  DVD test disc TDV-540C (Part No. J-2501-235-A)
•  CD test disc PATD-012 (Part No. 4-225-203-01)
•  Driver for adjustment
• TV 
moniter
• Digital 
voltmeter
• Oscilloscope
•  Accessory remote commander RM-X168
IOP  CHECK
Connection:
SERVO board
TP51 (IOPDVD), TP47 (IOPCD)
TP63 (A3.3V)
+
digital voltmeter
Procedure:
1.  Check the IOP value of DVD and CD by label on the optical 
pick-up.
DVD IOP value
CD IOP value
Optical Pick-up Label:
"
2.  Connect a digital voltmeter to TP51 (IOPDVD) and TP63 
(A3.3V) on the SERVO board.
3.  Playback the DVD test disc (TDV-540C), and make a note of 
the value of digital voltmeter.
4.  Divide the measured voltage value by 1, and convert it into 
current value.
5.  Check that the calculated value is within ±6 mA to the IOP 
value given on the label.
6.  Connect a digital voltmeter to TP47 (IOPCD) and TP63 
(A3.3V) on the SERVO board.
7.  Playback the CD test disc (PATD-012), and make a note of the 
value of digital voltmeter.
8.  Divide the measured voltage value by 1, and convert it into 
current value.
9.  Check that the calculated value is within ±6 mA to the IOP 
value given on the label.
SERVO  SECTION
Check Location:
Note: In this set, the SERVO board of two types exists. Repair after distin-
guishing which type set of the repair referring to supplement-1.
TP63
(A3.3V)
TP51
(IOPDVD)
TP47
(IOPCD)
– SERVO Board (Side B) –
(Former type)
Ver. 1.1
TP63
(A3.3V)
TP51
(IOPDVD)
TP47
(IOPCD)
(New type)
– SERVO Board (Side B) –
Page of 56
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