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CMT-SPZ90DB HCD-SPZ90DAB
Pages
69
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Service Manual
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Audio
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cmt-spz90db-hcd-spz90dab.pdf
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Sony CMT-SPZ90DB / HCD-SPZ90DAB Service Manual ▷ View online

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
HCD-SPZ90DAB
Ver. 1.0  2006.06
SPECIFICATIONS
CD Section
Model Name Using Similar Mechanism
HCD-SPZ50
CD Mechanism Name
DLM3A
Base Unit Name
BU-K6BD83S-WOD
Optical Pick-Up Block Name
KSM-213DCP
TAPE Section
Model Name Using Similar Mechanism
HCD-SPZ50
Tape Transport Mechanism Name
CFP42601
– Continued on next page –
9-887-267-01
2006F05-1
© 2006.06
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
UK Model
HCD-SPZ90DAB is the amplifier, CD player, tape
deck and tuner section in CMT-SPZ90DB.
Amplifier section
DIN power output (rated): 40 + 40 W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 50 + 50 W (6 ohms at 1 kHz,
10% THD)
Music power output (reference): 50 + 50 W (6 ohms at 1 kHz, 10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES: Accepts headphones with an impedance of 8 ohms or more
SPEAKER: Accepts impedance of 6 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
µ
W
* This output is the value measurement at a distance of 200 mm from
the objective lens surface on the Optical Pick-up Block with 7 mm
aperture.
Frequency response: 20 Hz – 20 kHz (
±
2 dB)
Wavelength: 780 – 790 nm
Tape deck section
Recording system: 4-track 2-channel, stereo
Frequency response: 50 – 13,000 Hz (
±
3 dB), using Sony TYPE I
cassettes
Tuner section
FM/DAB stereo tuner
Antenna: FM/DAB lead antenna
FM tuner section:
Tuning range: 87.5 – 108.0 MHz
DAB tuner section:
Frequency range
Band-III: 174.928 (5A) – 239.200 (13F) MHz
* For details, see “DAB frequency table” below.
2
HCD-SPZ90DAB
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
3
2.
GENERAL
...................................................................
4
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
6
3-2.
Case .................................................................................
6
3-3.
Front Panel Assy ..............................................................
7
3-4.
Tape Mechanical Deck (CFP42601) ...............................
7
3-5.
MAIN Board ....................................................................
8
3-6.
Base Unit (BU-K6BD83S-WOD Assy)/
Belt (DLM3A) .................................................................
8
3-7.
AMP/SP/POWER Boards ...............................................
9
3-8.
DAB Module Assy ..........................................................
9
4.
TEST  MODE
.............................................................. 10
5.
MECHANICAL  ADJUSTMENTS
....................... 12
6.
ELECTRICAL  ADJUSTMENTS
......................... 12
7.
DIAGRAMS
7-1.
Block Diagram – CD SERVO Section – ......................... 15
7-2.
Block Diagram – MAIN Section – .................................. 16
7-3.
Block Diagram – AMP Section – .................................... 17
7-4.
Block Diagram
– PANEL/POWER SUPPLY Section – ........................... 18
7-5.
Printed Wiring Board – CD Board – ............................... 20
7-6.
Schematic Diagram – CD Board – .................................. 21
7-7.
Printed Wiring Board – TC Board – ................................ 22
7-8.
Schematic Diagram – TC Board – .................................. 23
7-9.
Printed Wiring Boards – DAB Section – ......................... 24
7-10. Schematic Diagram – DAB Section – ............................. 25
7-11. Printed Wiring Board – MAIN Board – .......................... 26
7-12. Schematic Diagram – MAIN Board (1/3) – .................... 27
7-13. Schematic Diagram – MAIN Board (2/3) – .................... 28
7-14. Schematic Diagram – MAIN Board (3/3) – .................... 29
7-15. Printed Wiring Board – AMP Board – ............................ 30
7-16. Schematic Diagram – AMP Board – ............................... 31
7-17. Printed Wiring Board – PANEL Section (1/2) – ............. 32
7-18. Printed Wiring Boards – PANEL Section (2/2) – ............ 33
7-19. Schematic Diagram – PANEL Section (1/2) – ................ 34
7-20. Schematic Diagram – PANEL Section (2/2) – ................ 35
7-21. Printed Wiring Board – POWER Board – ....................... 36
7-22. Schematic Diagram – POWER Board – .......................... 37
8.
EXPLODED  VIEWS
8-1.
Overall Section ................................................................ 52
8-2.
Front Panel Section ......................................................... 53
8-3.
FL Section ....................................................................... 54
8-4.
CD Section ...................................................................... 55
8-5.
Power Section .................................................................. 56
9.
ELECTRICAL  PARTS  LIST
................................ 57
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
DAB frequency table (Band-III)
Frequency
Label
Frequency
Label
174.928 MHz
5A
209.936 MHz
10A
176.640 MHz
5B
211.648 MHz
10B
178.352 MHz
5C
213.360 MHz
10C
180.064 MHz
5D
215.072 MHz
10D
181.936 MHz
6A
216.928 MHz
11A
183.648 MHz
6B
218.640 MHz
11B
185.360 MHz
6C
220.352 MHz
11C
187.072 MHz
6D
222.064 MHz
11D
188.928 MHz
7A
223.936 MHz
12A
190.640 MHz
7B
225.648 MHz
12B
192.352 MHz
7C
227.360 MHz
12C
194.064 MHz
7D
229.072 MHz
12D
195.936 MHz
8A
230.784 MHz
13A
197.648 MHz
8B
232.496 MHz
13B
199.360 MHz
8C
234.208 MHz
13C
201.072 MHz
8D
235.776 MHz
13D
202.928 MHz
9A
237.488 MHz
13E
204.640 MHz
9B
239.200 MHz
13F
206.352 MHz
9C
208.064 MHz
9D
* Frequencies are displayed to two decimal places on this system.
General
Power requirements: 220 – 240 V AC, 50/60 Hz
Power consumption: 40 watts
Dimensions (w/h/d) (excl. speakers): Approx. 180 
×
 280 
×
 331 mm
Mass (excl. speakers): Approx. 4.3 kg
Design and specifications are subject to change without notice.
This appliance is classified 
as a CLASS 1 LASER 
product. This marking 
is located on the rear 
exterior.
3
HCD-SPZ90DAB
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD  FREE  MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING  THE  ANTITHEFT  LOCK
The disc table lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press the  
I
/1
  button to turn the power on.
2. While pressing the
x
button, press the
Z
button until
“UNLOCKED”  displayed on the fluorescent indicator tube
(around 5 seconds).
Note:
When “LOCKED” is displayed, the antitheft lock is not released by
turning power on/off with the
I/
1
button.
4
HCD-SPZ90DAB
SECTION  2
GENERAL
This section is extracted from
instruction manual.
Basic Operations
Before using the system
To use the remote
Slide and remove the battery compartment lid ̱, and 
insert the two supplied R6 (size AA) batteries, × side 
first, matching the polarities shown below. 
Notes on using the remote
• With  normal use, the batteries should last for about six months.
• Do  not mix an old battery with a new one or mix different types of 
batteries.
• If  you do not use the remote for a long period of time, remove the 
batteries to avoid damage from battery leakage and corrosion.
To set the clock
1
Turn on the system.
Press ÒÄÆ (power) ȩ.
2
Select the clock set mode.
Press CLOCK/TIMER SET ̯ on the remote. If the 
current mode appears on the display, press Ã/Ñ
ȱ
 on the remote repeatedly to select “CLOCK SET” 
and then press ENTER ̠ on the remote.
3
Set the time.
Press Ã/Ñ ȱ on the remote repeatedly to set 
the hour, and then press ENTER ̠ on the remote. 
Use the same procedure to set the minute.
The clock settings are lost when you disconnect the 
power cord or if a power failure occurs.
To run the DAB Automatic Scan
When you turn on the system for the first time after 
you purchase the system, DAB Automatic Scan starts 
automatically and creates a list of available services.
If you want to run the DAB Automatic Scan again, 
perform the procedure below.
1
Press DAB AUTO SCAN ̨ on the unit.
“AUTO SCAN” and “PUSH ENTR” appear.
2
Press PUSH ENTER on the unit (or ENTER on the 
remote) ̠.
Scanning begins. The scanning progress is indicated 
by advancing asterisks. Depending on the DAB 
services available in your area, scanning may take a 
few minutes.
When scanning is complete, a list of available services 
is created.
Notes
• If  your country or region does not support DAB broadcast, “NO 
SERV” appears.
• Do  not press any button on the unit or the remote during DAB 
Automatic Scan. Scanning is interrupted and service list may not be 
created properly. In this case, run the DAB Automatic Scan again.
• If  you move to another area, repeat this procedure to store the 
stations for your new area.
• This procedure clears all previously stored presets.
• Before unplugging the DAB antenna, make sure the system is turned 
off to preserve your own DAB settings.
• This  tuner does not support data services.
Selecting a music source
Press the following buttons (or press FUNCTION Ȯ
repeatedly).
To select
Press
CD
CD Ȭ on the remote.
Tuner
TUNER/BAND ȭ.
Tape
TAPE ȫ on the remote.
Component (connected 
using an audio cord)
FUNCTION Ȯ repeatedly 
until “AUDIO IN” appears.
Adjusting the sound
To adjust the volume
Press VOLUME +/– on the remote (or turn the 
VOLUME control on the unit) ɀ.
To add a sound effect
To
Press
Generate a more 
dynamic sound 
(Dynamic Sound 
Generator X-tra)
DSGX ̮ on the unit.
Set the sound effect
EQ ̭ repeatedly to select 
“BASS” or “TREBLE,” and 
then press +/– ȱ on the 
remote (or EQ LEVEL +/– ̬
on the unit) repeatedly to 
adjust the level.
Playing a CD/MP3 disc
1
Select the CD function.
Press CD Ȭ on the remote.
2
Place a disc.
Press ì (CD open/close) ȷ on the unit, and place a 
disc with the label side up on the disc tray.
To insert additional discs, slide the disc tray with your 
finger as shown below.
To close the disc tray, press ì (CD open/close) ȷ on 
the unit again.
Do not force the disc tray closed with your finger, as 
this may damage the unit.
3
Start playback.
Press à (play) ̳ on the remote (or CD/ā (play/
pause) Ȭ on the unit).
To
Press
Pause playback
ê
 (pause) ̳ on the remote (or 
CD/ā(play/pause) Ȭ on the 
unit). To resume play, press the 
button again.
Stop playback
Ą
 (stop) Ȱ.
Select a folder on an 
MP3 disc
 +/– (select folder) ȳ. Or 
turn the jog dial ȴ on the unit 
and press PUSH ENTER ȵ on 
the unit (turn the jog dial ȴ on 
the unit during playback until 
“FOLDER” appears, and then 
press PUSH ENTER ȵ on the 
unit to select the desired folder).
Select a track or file
Ã
/Ñ (go back/go forward) 
ȱ
. Or turn the jog dial ȴ on 
the unit and press PUSH ENTER 
ȵ
 on the unit. To cancel, press 
CANCEL Ȱ on the unit.
Find a point in a 
track or file
Hold down ù/ß (rewind/
fast forward) ȱ during playback, 
and release the button at the 
desired point.
Select Repeat Play
REPEAT ̰ on the remote 
repeatedly until “REP” or “REP1” 
appears.
Select a disc
Press DISC SKIP ȸ on the 
remote (or DISC 1 – 3 ȿ or 
DISC SKIP ȸ (in stop mode) on 
the unit).
Switch to CD 
function from 
another source
Press DISC 1 – 3 ȿ on the unit 
(Automatic Source Selection).
Exchange other discs 
while playing
Press EX-CHANGE ȸ on the 
unit.
To change the play mode
Press PLAY MODE Ⱦ repeatedly while the player is 
stopped. You can select normal play (“ALL DISCS” for 
all discs, “1DISC” for a disc, or “
*” for all MP3 files in 
the folder on the disc), shuffle play (“ALL DISCS SHUF,” 
“1DISC SHUF,” or “
 SHUF*”), or program play 
(“PGM”).
* When playing a CD-DA disc, 
 (SHUF) Play performs the same 
operation as 1DISC (SHUF) Play.
Note on the jog dial
Only the first 6 characters are displayed when performing the folder 
search, track search, or file search.
Notes on Repeat Play
• All tracks or files on a disc are played repeatedly up to five times. 
• You cannot select “REP” and “ALL DISCS SHUF” at the same time.
• “REP 1” indicates that a single track or file is repeated until you stop 
it.
Notes on playing MP3 discs
• Do not save other types of files or unnecessary folders on a disc that 
has MP3 files.
• Folders that have no MP3 files are skipped.
• MP3 files are played back in the order that they are recorded onto 
the disc.
• The system can only play MP3 files that have a file extension of 
“.MP3.”
• If there are files on the disc that have the “.MP3” file extension, 
but that are not MP3 files, the unit may produce noise or may 
malfunction.
• The maximum number of:
– folders is 255 (including the root folder).
– MP3 files is 511.
– MP3 files and folders that can be contained on a single disc is 512.
– folder levels (the tree structure of files) is 8.
• Compatibility with all MP3 encoding/writing software, recording 
device, and recording media cannot be guaranteed. Incompatible 
MP3 discs may produce noise or interrupted audio or may not play 
at all.
Notes on playing multisession discs
• If the disc begins with a CD-DA (or MP3) session, it is recognized as 
a CD-DA (or MP3) disc, and other sessions are not played back.
• A disc with a mixed CD format is recognized as a CD-DA (audio) 
disc.
Listening to the radio
Before you can receive DAB, you must complete the 
DAB Automatic Scan procedure (see “Before using the 
system”). 
1
Select “DAB” or “FM.”
Press TUNER/BAND ȭ repeatedly. 
2
Select the tuning mode.
Press TUNING MODE Ⱦ repeatedly until “AUTO” 
appears. 
3
Tune in the desired station.
Press +/– on the remote (or TUNING +/– on the 
unit) ȱ. Scanning stops automatically when a station 
is tuned in, and then “TUNED” (DAB only) and 
“STEREO” (for stereo programs) appear. When you 
tune in a DAB station or an FM station that provides 
RDS services, the service name or station name 
appears on the display.
To stop automatic scanning (FM band only)
Press Ą (stop) Ȱ.
To tune in a station with a weak signal (FM 
band only)
If the scanning does not stop, press TUNING MODE Ⱦ
repeatedly until “AUTO” and “PRESET” disappear, and 
then press +/– on the remote (or TUNING +/– on the 
unit) ȱ repeatedly to tune in the desired station.
Notes on listening to DAB stations
• When  tuning in a DAB station, it may take a few seconds before you 
hear any sound.
• Primary  service is automatically received when secondary service 
ends.
Playing a tape
1
Select the tape function.
Press TAPE ȫ on the remote.
2
Insert a tape.
Press ì PUSH OPEN/CLOSE Ȳ on the unit, and 
insert the TYPE I (normal) tape into the cassette 
holder with the side you want to play facing forward. 
Make sure there is no slack in the tape to avoid 
damaging the tape or the tape deck. Press ì PUSH 
OPEN/CLOSE Ȳ on the unit again to close the 
cassette holder.
3
Start playback.
Press à (play) ̳ on the remote (or TAPE/àê
(play/pause) ȫ on the unit). 
To
Press
Pause playback
ê
 (pause) ̳ on the remote (or 
TAPE/àê(play/pause) ȫ on 
the unit). To resume play, press the 
button again.
Stop playback
Ą
 (stop) Ȱ.
Rewind or fast 
forward
ù
/ß (rewind/fast forward) ȱ.
Changing the display
To change
Press
Information on 
the display*
DISPLAY ȯ repeatedly when the 
system is on.
Display mode
(See below.)
DISPLAY ȯ repeatedly when the 
system is off.
* For  example,  you can view:
– CD/MP3 disc information such as the track or file number, folder 
name (during normal play), or the total play time (while the player 
is stopped)
– DAB station information such as the service name, channel label, 
preset number, frequency, DLS (Dynamic Label Segment), or 
ensemble label
The system offers the following display modes.
Display mode
When the system is off,
1)
Clock
The clock is displayed.
Power Saving 
Mode
2)
The display is turned off to conserve 
power. The timer and clock continue 
to operate.
1)
The STANDBY indicator lights up when the system is off.
2)
When the system is in Power Saving Mode, the following functions 
are unavailable:
– setting the clock.
– changing the CD power manage function.
Notes on the display information
• The  following are not displayed;
– total playing time for a CD-DA disc depending on the play mode.
– total playing time for an MP3 disc.
– remaining playing time for an MP3 file.
• The  following are not displayed correctly;
– elapsed playing time of an MP3 file encoded using a VBR (variable 
bit rate).
– folder and file names that do not follow either the ISO9660 Level 
1, Level 2 or Joliet in the expansion format.
• The  following are displayed;
– ID3 tag information for MP3 files when ID3 version 1 and version 
2 tags are used.
– up to 62 characters of ID3 tag information using uppercase letters 
(A to Z), numbers (0 to 9), and symbols (" $ % ’ ( ) * + , – . / < = > 
@ [ \ ] _ ` { | } ! ? ^).
– up to 8 characters of service name, up to 128 characters of DLS 
(Dynamic Label Segment) and up to 16 characters of ensemble 
label using uppercase letters (A to Z), numbers (0 to 9), and 
symbols (" $ % ’ ( ) * + , – . / < = > @ [ \ ] _ ` { | } ! ? ^).
Using optional audio components
To connect an optional headphones
Connect headphones to the PHONES jack ȼ on the 
unit.
To connect an optional component
Connect additional audio component to the AUDIO 
IN jack ȹ on the unit using an audio analog cord (not 
supplied). Turn down the volume on the system, and 
then press FUNCTION Ȯ repeatedly to select the 
AUDIO IN function.
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Sony CMT-SPZ90DB / HCD-SPZ90DAB Service Manual ▷ Download

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  • Here you can View online or download the Service Manual for the Sony CMT-SPZ90DB / HCD-SPZ90DAB in PDF for free, which will help you to disassemble, recover, fix and repair Sony CMT-SPZ90DB / HCD-SPZ90DAB Audio. Information contained in Sony CMT-SPZ90DB / HCD-SPZ90DAB Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.