Sony TAV-L1 Service Manual ▷ View online
5
TAV-L1
8.
EXPLODED VIEWS
8-1.
Grille Frame, Center Cover Section ............................... 170
8-2.
Back Cover Section ........................................................ 171
8-3.
Rear Cabinet Section ...................................................... 172
8-4.
Front Cover, Top Guide Section ..................................... 173
8-5.
Side Cover, Ornament (TV) Section .............................. 174
8-6.
DVD Block Section ........................................................ 175
8-7.
Front Speaker, MAIN Board Section ............................. 176
8-8.
Base Panel Section ......................................................... 177
8-9.
Bottom Switch Section ................................................... 178
8-10. Chassis (DVD) Section ................................................... 179
8-11. Driving Section ............................................................... 180
8-12. DVD Mechanism Deck Section-1
8-11. Driving Section ............................................................... 180
8-12. DVD Mechanism Deck Section-1
(CDM86-DVBU101) ...................................................... 181
8-13. DVD Mechanism Deck Section-2
(CDM86-DVBU101) ...................................................... 182
8-14. DVD Mechanism Deck Section-3
(CDM86-DVBU101) ...................................................... 183
8-15. DVD Mechanism Deck Section-4
(CDM86-DVBU101) ...................................................... 184
8-16. LCD Block Section ........................................................ 185
8-17. BE Board, N Board and N1 Board Section .................... 186
8-18. A2E Board, GE2 Board and LINK (CE)
8-17. BE Board, N Board and N1 Board Section .................... 186
8-18. A2E Board, GE2 Board and LINK (CE)
Board Section ................................................................. 187
8-19. Front Cabinet, LCD Section ........................................... 188
8-20. Stand Section .................................................................. 189
8-21. Power Section ................................................................. 190
8-22. Subwoofer Section ......................................................... 191
8-23. Base Cover Section ......................................................... 192
8-20. Stand Section .................................................................. 189
8-21. Power Section ................................................................. 190
8-22. Subwoofer Section ......................................................... 191
8-23. Base Cover Section ......................................................... 192
9.
ELECTRICAL PARTS LIST
............................. 193
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
6
TAV-L1
ERROR CODE FOR LIFT PROTECT
FL Display
Protect Kind
Detail Information
Majour Cause
Checking Target
DROP DOWN DETECT (PH1242)
LIFT ERR01
FG counter error
FG counter by LIFT position
Sensor broken
DROP UP DETECT (Q1262)
was exceeded standard value
STOP DOWN DETECT (PH1241)
STOP UP DETECT (Q1261)
DROP DOWN DETECT (PH1242)
LIFT ERROR02
Sensor error
Input from sensor was not
Sensor broken
DROP UP DETECT (Q1262)
correct
STOP DOWN DETECT (PH1241)
STOP UP DETECT (Q1261)
LIFT ERROR03
Motor fault
Fault of motor driver was
Motor driver broken
MOTOR DRIVER (IC916)
detected
LIFT ERROR04
Motor overcurrent
Overcurrent of motor driver
Motor driver broken
MOTOR DRIVER (IC916)
was detected
Restriction of LIFT motion
DROP DOWN DETECT (PH1242)
Limit timer for each operation
Restriction of LIFT motion
DROP UP DETECT (Q1262)
LIFT ERROR05
Operation timeout
was exceeded limit-timer
Sensor broken
STOP DOWN DETECT (PH1241)
Motor broken
STOP UP DETECT (Q1261)
MOTOR (M901)
Restriction of LIFT motion
MOTOR (M901)
LIFT ERROR06
Speed error
FG counter every 500 msec
Motor broken
BELT
was exceeded standard value
Belt broken
FG SENSOR (PH1251)
FG sensor broken
MAIN-
µ
COM
y
MAIN-
µ
COM
ySUB-
µ
COM
LIFT ERROR10
SUB-
µ
COM
connection error was detected
SUB-
µ
COM (IC901)
connection error
So, MAIN-
µ
COM reset
Hardware
I2C LINE
SUB-
µ
COM
NOTES ON REPLACEMENT OF CSP (CHIP SIZE
PACKAGE) IC
PACKAGE) IC
Replacement of K4D263238G-VC36T (IC5500) on the BE board
and
and
µ
PD61120AF1-100-JN1-A (IC3100) on the N board used in
this set requires a special tool.
NOTE OF REPLACING THE EEPROM (IC103) ON
THE DMB13 BOARD
THE DMB13 BOARD
EEPROM (IC103) on the DMB13 board cannot exchange with
single. When EEPROM (IC103) on the DMB13 board is damaged,
exchange the entire mounted board.
single. When EEPROM (IC103) on the DMB13 board is damaged,
exchange the entire mounted board.
NOTE OF HANDLING THE P BOARD (Part No. A-
1115-078-G)
1115-078-G)
When the P board is replaced by a repair for a fee, throw away the
P board after obtaining consent of not returning of the P board to
the customer. When throwing away the P board, be sure to throw
away after destroying P board physically with the hammer etc.
P board after obtaining consent of not returning of the P board to
the customer. When throwing away the P board, be sure to throw
away after destroying P board physically with the hammer etc.
ABOUT THE CASE WHERE “DEMO” OR “LOCKED”
IS DISPLAYED ON THE FLUORESCENT INDICATOR
TUBE
IS DISPLAYED ON THE FLUORESCENT INDICATOR
TUBE
The case where “DEMO” or “LOCKED” is displayed on the
fluorescent indicator tube when operating this set, refer to LIFT
DEMO MODE (page 39) (for case where “DEMO” is displayed)
and TRAY LOCK MODE (page 35) (for case where “LOCKED” is
displayed) on the Section 4. TEST MODE.
fluorescent indicator tube when operating this set, refer to LIFT
DEMO MODE (page 39) (for case where “DEMO” is displayed)
and TRAY LOCK MODE (page 35) (for case where “LOCKED” is
displayed) on the Section 4. TEST MODE.
Ver. 1.3
LED
ERROR
CODE
ERROR DESCRIPTION
02
Power Supply (PA) Protection Error
03
Power Supply (PB) Protection Error
04
Panel Error
05
DC Alert Protection Error
06
Speaker Protection Error
07
AC Det / OVP / Fan Error
08
Digital Error
09
Tuner Error
10
Sound Processor Error
11
Video Processor (SVP-EX) Error
12
Chroma Decoder (CXA2163) Error
13
AV Switch (CXA2069) Error
14
RTC IC Error
15
Temperature Sensor (LM75) Error
16
Port Expander 1 Error
17
Port Expander 2 Error
18
Port Expander 3 Error
19
NVM Error
20
IIC Error
LED ERROR CODE
7
TAV-L1
DVD mechanism deck
(CDM86-DVBU101)
(CDM86-DVBU101)
pedestal
Note: As the mechanism deck (CDM86-
DVBU101) can be removed up to
horizontal position, place a pedestal
underneath as necessary when
performing the repair.
horizontal position, place a pedestal
underneath as necessary when
performing the repair.
DVD MECHANISM DECK (CDM86-DVBU101) SERVICE POSITION
• Fundamentally, all the repair work should be performed with the TV erected.
DVD BLOCK SERVICE POSITION
pedestal
DVD block
CAUTION
When performing the repair with the DVD block
in up state, place a pedestal to prevent the part
to be repaired from falling, as shown below.
in up state, place a pedestal to prevent the part
to be repaired from falling, as shown below.
Note: If the DVD block of the set to be repaired can be moved up
and down, set the DVD block to the position described
below according to the part to be replaced, so that you can
disassemble the set easily.
(The set can be disassembled even if the DVD block cannot
be set to the specified position.)
below according to the part to be replaced, so that you can
disassemble the set easily.
(The set can be disassembled even if the DVD block cannot
be set to the specified position.)
1. If a part of DVD block is replaced:
Set the DVD block to the down position.
2. If a part other than DVD block is replaced:
Set the DVD block to the up position.
8
TAV-L1
VIDEO board
DMB13 board
DVD mechanism deck
(CDM86-DVBU101)
(CDM86-DVBU101)
Note: Remove the DMB13 board, VIDEO board and DVD mechanism deck
from the set once, and then connect them as shown above.
insulating sheet
DVD MECHANISM DECK (CDM86-DVBU101), DMB13 BOARD AND VIDEO BOARD SERVICE POSITION
PRECAUTION WHEN REMOVING GOOD OPTICAL PICK-UP BLOCK
wire (flat type) (24 core)
optical pick-up block
CAUTION
Be sure to bridge here, and then disconnect the
wire (flat type) (24 core).
(optical pick-up block will be destroyed without bridging)
On the contrary at the installation, connect the
wire (flat type) (24 core) first, and then remove the bridge.
Note: For a soldering iron, use the one with a ground wire.
(Refer to DISASSEMBLY 3-12. OPTICAL PICK-UP BLOCK (KHM-310CAB or KHM-313CAB))
wire (flat type) (24 core).
(optical pick-up block will be destroyed without bridging)
On the contrary at the installation, connect the
wire (flat type) (24 core) first, and then remove the bridge.
Note: For a soldering iron, use the one with a ground wire.
(Refer to DISASSEMBLY 3-12. OPTICAL PICK-UP BLOCK (KHM-310CAB or KHM-313CAB))
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