DOWNLOAD Sony HCD-GZR888DA / HCD-GZR999DA Service Manual ↓ Size: 6.15 MB | Pages: 116 in PDF or view online for FREE

Model
HCD-GZR888DA HCD-GZR999DA
Pages
116
Size
6.15 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gzr888da-hcd-gzr999da.pdf
Date

Sony HCD-GZR888DA / HCD-GZR999DA Service Manual ▷ View online

HCD-GZR888DA/GZR999DA
5
1. 
SERVICING  NOTES
  .............................................   6
2. DISASSEMBLY
2-1.  Case (Side-L), Case (Side-R) ..........................................   9
2-2.  Top Panel Section ...........................................................   9
2-3. Loading 
Panel 
.................................................................  10
2-4. Chassis 
............................................................................  10
2-5.  Front Panel Section .........................................................   11
2-6.  Back Panel Section .........................................................   11
2-7.   MAIN Board ...................................................................   12
2-8.   POWER AMP Board ......................................................   12
2-9.   DVD Mechanism Deck, Tuner (TM901) ........................   13
2-10. VOL-LED Board ............................................................   13
2-11.  LEFT Board, RIGHT Board, FRONT Board .................   14
2-12.  Cursor Stage Assy, Sub Panel LCD Section,
 MIC 
Board 
......................................................................  
14
2-13.  LCD CTRL Board, LCD Module (LCD101)..................   15
2-14.  TC-AMP Board (Except E2, E51, MX Model) ..............   15
2-15.  Tape Mechanism Deck 
 
(Except E2, E51, MX Model) .........................................   16
2-16.  Holder (TC) (Except E2, E51, MX Model) ....................   16
2-17.  DRIVER Board, SW Board ............................................   17
2-18. SENSOR Board ..............................................................   17
2-19.  MOTOR (TB) Board.......................................................   18
2-20.  MOTOR (LD) Board ......................................................   18
2-21. Chassis ............................................................................   19
2-22. DMB19 Board .................................................................   19
2-23. Base Unit .........................................................................   20
2-24. Optical Pick-up ...............................................................   20
3. 
TEST  MODE
  ............................................................   21
4. MECHANICAL 
 
ADJUSTMENTS
  ......................   26
5. ELECTRICAL 
 
ADJUSTMENTS
  ........................   27
6. DIAGRAMS
6-1.  Block Diagram –RF/Servo Section– ...............................   31
6-2.  Block Diagram –Video Section– ....................................   32
6-3.  Block Diagram –Main Section– .....................................   33
6-4.  Block Diagram –Audio Section– ....................................   34
6-5.  Block Diagram –Display/Power Section– ......................   35
6-6.  Printed Wiring Boards –Driver Section– ........................   37
TABLE  OF  CONTENTS
6-7.  Schematic Diagram –Driver Section– ............................   38
6-8.  Printed Wiring Board –DMB19 Board (1/2)– ................   39
6-9.  Printed Wiring Board –DMB19 Board (2/2)– ................   40
6-10.  Schematic Diagram –DMB19 Board (1/4)– ...................   41
6-11.  Schematic Diagram –DMB19 Board (2/4)– ...................   42
6-12.  Schematic Diagram –DMB19 Board (3/4)– ...................   43
6-13.  Schematic Diagram –DMB19 Board (4/4)– ...................   44
6-14.  Printed Wiring Board –Main Section– ............................   45
6-15.  Schematic Diagram –Main Section (1/3)– ......................   46
6-16.  Schematic Diagram –Main Section (2/3)– ......................   47
6-17.  Schematic Diagram –Main Section (3/3)– ......................   48
6-18.  Printed Wiring Boards –Mic/HP/USB Section– .............   49
6-19.  Schematic Diagram –Mic/HP/USB Section– .................   50
6-20.  Printed Wiring Board –TC-Amp Section
 
(Except E2, E51, MX Model) – ......................................   51
6-21.  Schematic Diagram –TC-Amp Section
 
(Except E2, E51, MX Model) – ......................................   52
6-22.  Printed Wiring Board –Video Section–...........................   53
6-23.  Schematic Diagram –Video Section– .............................   54
6-24.  Printed Wiring Boards –Front Section– ..........................   55
6-25.  Schematic Diagram –Front Section– ..............................   56
6-26.  Printed Wiring Boards –Panel Section– ..........................   57
6-27.  Schematic Diagram –Panel Section– ..............................   58
6-28.  Printed Wiring Board –LCD Control Section (1/2) – .....   59
6-29.  Printed Wiring Board –LCD Control Section (2/2) – .....   60
6-30.  Schematic Diagram –LCD Control Section– ..................   61
6-31.  Printed Wiring Board –Power Amp Section– .................   62
6-32.  Schematic Diagram –Power Amp Section– ....................   63
6-33.  Printed Wiring Boards –Trans Section–..........................   64
6-34.  Schematic Diagram –Trans Section– ..............................   65
7. 
EXPLODED  VIEWS
7-1. Overall 
Section 
...............................................................  79
7-2.  Front Panel Section-1 ......................................................   80
7-3.  Front Panel Section-2 ......................................................   81
7-4.  Top Panel Section (Except E2, E51, MX Model) ...........   82
7-5. Chassis 
Section-1 
............................................................  83
7-6. Chassis 
Section-2 
............................................................  84
7-7.  DVD Mechanism Deck Section-1 ..................................   85
7-8.  DVD Mechanism Deck Section-2 ..................................   86
8. 
ELECTRICAL  PARTS  LIST
  ..............................   87
HCD-GZR888DA/GZR999DA
6
SECTION  1
SERVICING  NOTES
Note of replacing the IC401 on the POWER AMP board
(HCD-GZR999DA only)
The IC401 on the POWER AMP board of HCD-GZR999DA has 
been changed from the midway of production.
Therefor, the IC401 of Former type is limited to the stock quantity 
of service parts.
When the IC401 of Former type cannot be obtained, exchange the 
complete POWER AMP board.
However, when the complete POWER AMP board is exchanged, 
you must also exchange the IC501 on the MAIN board to New 
type at the same time.
•  Serial Number Confi rmation
Confi rm the serial number, and do the work with reference to the 
fl owchart.
•  Serial Number List (HCD-GZR999DA)
Serial Number
Destination
Former type
New type
120V AC area in E model (E2)
4100500 or 
smaller
4100501 or 
larger
240V AC area in E model (E3)
3101067 or 
smaller
3101068 or 
larger
110 - 120V/220 - 240V AC 
area in E model (E4)
6500623 or 
smaller
6500624 or 
larger
Saudi Arabia model
3500570 or 
smaller
3500571 or 
larger
Mexican model
3101920 or 
smaller
3101921 or 
larger
Chilean and Peruvian models
9151820 or 
smaller
9151821 or 
larger
Singapore model
3150450 or 
smaller
3150451 or 
larger
Philippines model
4100926 or 
smaller
4100927 or 
larger
• Flowchart
Repair start
Repair comfirmation
of IC401
IC401 exchange
Complete
POWER AMP
board exchange
Operation check
Confirmation 
of serial number (refer
to Serial Number
List)
Part
procurement of 
IC401
(Former type)
NG
Refer to
SUPPLEMENT-1
New
type
OK
Refer to this
SERVEICE MANUAL
Former
type
Repair completion
IC501 on MAIN
board exchange
to New type
Ver. 1.3
HCD-GZR888DA/GZR999DA
7
Notes on Disconnecting Between the OP Section 
(DVBU101) and the DMB19 Board
Note: When disconnecting between the OP section (DVBU101) and the 
DMB19 board, be sure to make a solder brige for electrostatic pre-
vention as illustrated in the fi gure (before disconnection).
 
  On the contrary, when installing the OP section, never remove the 
solder bride until the OP section and the DMB19 board are con-
nected.
 
  Be sure to remove the solder bridge after the OP section and the 
DMB19 board have been connected.
Manual Opening and Closing the DVD Tray
As illustrated, insert a fl athead screwdriver and give a turn to the 
left to put the DVD tray out.
Service Position for the BU
Note for Replacement of the KNOB (JOG)
When replacing the KNOB (JOG), apply the SANKOL FTA-
001HA (Part No. J-2501-264-A) to the end of the rib at 6 places.
Note for Replacement of the HOLDER (KNOB)
When replacing the HOLDER (KNOB), apply the SANKOL FG-
21BL (Part No. J-2501-251-A) to the end of the SPRING (KNOB) 
at 2 places after the SPRING (KNOB) is installed.
DMB19 board
SANKOL FTA-001HA
knob (JOG)
(Part No. 4-165-417-11 
 or 4-165-417-21)
SANKOL FTA-001HA
SANKOL FG-21BL
SANKOL FG-21BL
holder (knob)
(Part No. 4-165-418-01)
spring (knob)
(Part No. 4-171-496-02)
Perform solder bridging 
to prevent damage by 
electrostatic  discharge 
when handling the BU 
as a single unit.
1
2
As illustrated, insert a flathead screwdriver
and give a turn to the left to put the DVD tray out.
flathead screwdriver
DVD tray
HCD-GZR888DA/GZR999DA
8
2-1. CASE 
(SIDE-L),
 CASE 
(SIDE-R)
 (Page 
9)
2-2.  TOP PANEL SECTION
 (Page 
9)
SET
2-3. LOADING 
PANEL
 (Page 
10)
2-4. CHASSIS
 (Page 
10)
2-14. TC-AMP BOARD
 (Page 
15)
EXCEPT E2, E51, MX MODEL
2-15.  TAPE MECHANISM DECK
 (Page 
16)
2-16. HOLDER (TC)
 (Page 
16)
2-23. BASE UNIT
 (Page 
20)
2-24. OPTICAL PICK-UP
 (Page 
20)
2-21. CHASSIS
 (Page 
19)
2-22. DMB19 BOARD
 (Page 
19)
2-19.  MOTOR (TB) BOARD
 (Page 
18)
2-20.  MOTOR (LD) BOARD
 (Page 
18)
2-18. SENSOR BOARD
 (Page 
17)
2-5.  FRONT PANEL SECTION
 (Page 
11)
2-7. MAIN 
BOARD
 (Page 
12)
2-6.  BACK PANEL SECTION
 (Page 
11)
2-8. POWER 
AMP 
BOARD
 (Page 
12)
2-9.  DVD MECHANISM DECK,
 TUNER 
(TM901)
 (Page 
13)
2-17. DRIVER BOARD,
 SW 
BOARD
 (Page 
17)
2-11. LEFT BOARD,
 RIGHT 
BOARD,
 FRONT 
BOARD
 (Page 
14)
2-10. VOL-LED BOARD
 (Page 
13)
2-12. CURSOR STAGE ASSY,
 
SUB PANEL LCD SECTION,
 MIC 
BOARD
 (Page 
14)
2-13.  LCD CTRL BOARD,
 
LCD MODULE (LCD101)
 (Page 
15)
SECTION  2
DISASSEMBLY
•  This set can be disassembled in the order shown below.
• Abbreviation
  E2 
: 120V AC area in E model
  E51 
: Chilean and Peruvian models
  MX 
: Mexican model
 TH  : 
Thai 
model
Ver. 1.1
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