Sony HCD-GZR888DA / HCD-GZR999DA Service Manual ▷ View online
HCD-GZR888DA/GZR999DA
5
1.
SERVICING NOTES
............................................. 6
2. DISASSEMBLY
2-1. Case (Side-L), Case (Side-R) .......................................... 9
2-2. Top Panel Section ........................................................... 9
2-3. Loading
2-2. Top Panel Section ........................................................... 9
2-3. Loading
Panel
................................................................. 10
2-4. Chassis
............................................................................ 10
2-5. Front Panel Section ......................................................... 11
2-6. Back Panel Section ......................................................... 11
2-7. MAIN Board ................................................................... 12
2-8. POWER AMP Board ...................................................... 12
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 13
2-10. VOL-LED Board ............................................................ 13
2-11. LEFT Board, RIGHT Board, FRONT Board ................. 14
2-12. Cursor Stage Assy, Sub Panel LCD Section,
MIC
2-6. Back Panel Section ......................................................... 11
2-7. MAIN Board ................................................................... 12
2-8. POWER AMP Board ...................................................... 12
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 13
2-10. VOL-LED Board ............................................................ 13
2-11. LEFT Board, RIGHT Board, FRONT Board ................. 14
2-12. Cursor Stage Assy, Sub Panel LCD Section,
MIC
Board
......................................................................
14
2-13. LCD CTRL Board, LCD Module (LCD101).................. 15
2-14. TC-AMP Board (Except E2, E51, MX Model) .............. 15
2-15. Tape Mechanism Deck
2-14. TC-AMP Board (Except E2, E51, MX Model) .............. 15
2-15. Tape Mechanism Deck
(Except E2, E51, MX Model) ......................................... 16
2-16. Holder (TC) (Except E2, E51, MX Model) .................... 16
2-17. DRIVER Board, SW Board ............................................ 17
2-18. SENSOR Board .............................................................. 17
2-19. MOTOR (TB) Board....................................................... 18
2-20. MOTOR (LD) Board ...................................................... 18
2-21. Chassis ............................................................................ 19
2-22. DMB19 Board ................................................................. 19
2-23. Base Unit ......................................................................... 20
2-24. Optical Pick-up ............................................................... 20
2-17. DRIVER Board, SW Board ............................................ 17
2-18. SENSOR Board .............................................................. 17
2-19. MOTOR (TB) Board....................................................... 18
2-20. MOTOR (LD) Board ...................................................... 18
2-21. Chassis ............................................................................ 19
2-22. DMB19 Board ................................................................. 19
2-23. Base Unit ......................................................................... 20
2-24. Optical Pick-up ............................................................... 20
3.
TEST MODE
............................................................ 21
4. MECHANICAL
ADJUSTMENTS
...................... 26
5. ELECTRICAL
ADJUSTMENTS
........................ 27
6. DIAGRAMS
6-1. Block Diagram –RF/Servo Section– ............................... 31
6-2. Block Diagram –Video Section– .................................... 32
6-3. Block Diagram –Main Section– ..................................... 33
6-4. Block Diagram –Audio Section– .................................... 34
6-5. Block Diagram –Display/Power Section– ...................... 35
6-6. Printed Wiring Boards –Driver Section– ........................ 37
6-2. Block Diagram –Video Section– .................................... 32
6-3. Block Diagram –Main Section– ..................................... 33
6-4. Block Diagram –Audio Section– .................................... 34
6-5. Block Diagram –Display/Power Section– ...................... 35
6-6. Printed Wiring Boards –Driver Section– ........................ 37
TABLE OF CONTENTS
6-7. Schematic Diagram –Driver Section– ............................ 38
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 39
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 40
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 41
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 42
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 43
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 44
6-14. Printed Wiring Board –Main Section– ............................ 45
6-15. Schematic Diagram –Main Section (1/3)– ...................... 46
6-16. Schematic Diagram –Main Section (2/3)– ...................... 47
6-17. Schematic Diagram –Main Section (3/3)– ...................... 48
6-18. Printed Wiring Boards –Mic/HP/USB Section– ............. 49
6-19. Schematic Diagram –Mic/HP/USB Section– ................. 50
6-20. Printed Wiring Board –TC-Amp Section
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 39
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 40
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 41
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 42
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 43
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 44
6-14. Printed Wiring Board –Main Section– ............................ 45
6-15. Schematic Diagram –Main Section (1/3)– ...................... 46
6-16. Schematic Diagram –Main Section (2/3)– ...................... 47
6-17. Schematic Diagram –Main Section (3/3)– ...................... 48
6-18. Printed Wiring Boards –Mic/HP/USB Section– ............. 49
6-19. Schematic Diagram –Mic/HP/USB Section– ................. 50
6-20. Printed Wiring Board –TC-Amp Section
(Except E2, E51, MX Model) – ...................................... 51
6-21. Schematic Diagram –TC-Amp Section
(Except E2, E51, MX Model) – ...................................... 52
6-22. Printed Wiring Board –Video Section–........................... 53
6-23. Schematic Diagram –Video Section– ............................. 54
6-24. Printed Wiring Boards –Front Section– .......................... 55
6-25. Schematic Diagram –Front Section– .............................. 56
6-26. Printed Wiring Boards –Panel Section– .......................... 57
6-27. Schematic Diagram –Panel Section– .............................. 58
6-28. Printed Wiring Board –LCD Control Section (1/2) – ..... 59
6-29. Printed Wiring Board –LCD Control Section (2/2) – ..... 60
6-30. Schematic Diagram –LCD Control Section– .................. 61
6-31. Printed Wiring Board –Power Amp Section– ................. 62
6-32. Schematic Diagram –Power Amp Section– .................... 63
6-33. Printed Wiring Boards –Trans Section–.......................... 64
6-34. Schematic Diagram –Trans Section– .............................. 65
6-23. Schematic Diagram –Video Section– ............................. 54
6-24. Printed Wiring Boards –Front Section– .......................... 55
6-25. Schematic Diagram –Front Section– .............................. 56
6-26. Printed Wiring Boards –Panel Section– .......................... 57
6-27. Schematic Diagram –Panel Section– .............................. 58
6-28. Printed Wiring Board –LCD Control Section (1/2) – ..... 59
6-29. Printed Wiring Board –LCD Control Section (2/2) – ..... 60
6-30. Schematic Diagram –LCD Control Section– .................. 61
6-31. Printed Wiring Board –Power Amp Section– ................. 62
6-32. Schematic Diagram –Power Amp Section– .................... 63
6-33. Printed Wiring Boards –Trans Section–.......................... 64
6-34. Schematic Diagram –Trans Section– .............................. 65
7.
EXPLODED VIEWS
7-1. Overall
Section
............................................................... 79
7-2. Front Panel Section-1 ...................................................... 80
7-3. Front Panel Section-2 ...................................................... 81
7-4. Top Panel Section (Except E2, E51, MX Model) ........... 82
7-5. Chassis
7-3. Front Panel Section-2 ...................................................... 81
7-4. Top Panel Section (Except E2, E51, MX Model) ........... 82
7-5. Chassis
Section-1
............................................................ 83
7-6. Chassis
Section-2
............................................................ 84
7-7. DVD Mechanism Deck Section-1 .................................. 85
7-8. DVD Mechanism Deck Section-2 .................................. 86
7-8. DVD Mechanism Deck Section-2 .................................. 86
8.
ELECTRICAL PARTS LIST
.............................. 87
HCD-GZR888DA/GZR999DA
6
SECTION 1
SERVICING NOTES
Note of replacing the IC401 on the POWER AMP board
(HCD-GZR999DA only)
The IC401 on the POWER AMP board of HCD-GZR999DA has
been changed from the midway of production.
Therefor, the IC401 of Former type is limited to the stock quantity
of service parts.
When the IC401 of Former type cannot be obtained, exchange the
complete POWER AMP board.
However, when the complete POWER AMP board is exchanged,
you must also exchange the IC501 on the MAIN board to New
type at the same time.
(HCD-GZR999DA only)
The IC401 on the POWER AMP board of HCD-GZR999DA has
been changed from the midway of production.
Therefor, the IC401 of Former type is limited to the stock quantity
of service parts.
When the IC401 of Former type cannot be obtained, exchange the
complete POWER AMP board.
However, when the complete POWER AMP board is exchanged,
you must also exchange the IC501 on the MAIN board to New
type at the same time.
• Serial Number Confi rmation
Confi rm the serial number, and do the work with reference to the
fl owchart.
Confi rm the serial number, and do the work with reference to the
fl owchart.
• Serial Number List (HCD-GZR999DA)
Serial Number
Destination
Former type
New type
120V AC area in E model (E2)
4100500 or
smaller
smaller
4100501 or
larger
larger
240V AC area in E model (E3)
3101067 or
smaller
smaller
3101068 or
larger
larger
110 - 120V/220 - 240V AC
area in E model (E4)
area in E model (E4)
6500623 or
smaller
smaller
6500624 or
larger
larger
Saudi Arabia model
3500570 or
smaller
smaller
3500571 or
larger
larger
Mexican model
3101920 or
smaller
smaller
3101921 or
larger
larger
Chilean and Peruvian models
9151820 or
smaller
smaller
9151821 or
larger
larger
Singapore model
3150450 or
smaller
smaller
3150451 or
larger
larger
Philippines model
4100926 or
smaller
smaller
4100927 or
larger
larger
• Flowchart
Repair start
Repair comfirmation
of IC401
IC401 exchange
Complete
POWER AMP
board exchange
Operation check
Confirmation
of serial number (refer
to Serial Number
List)
Part
procurement of
IC401
(Former type)
NG
Refer to
SUPPLEMENT-1
New
type
type
OK
Refer to this
SERVEICE MANUAL
Former
type
type
Repair completion
IC501 on MAIN
board exchange
to New type
Ver. 1.3
HCD-GZR888DA/GZR999DA
7
Notes on Disconnecting Between the OP Section
(DVBU101) and the DMB19 Board
(DVBU101) and the DMB19 Board
Note: When disconnecting between the OP section (DVBU101) and the
DMB19 board, be sure to make a solder brige for electrostatic pre-
vention as illustrated in the fi gure (before disconnection).
vention as illustrated in the fi gure (before disconnection).
On the contrary, when installing the OP section, never remove the
solder bride until the OP section and the DMB19 board are con-
nected.
nected.
Be sure to remove the solder bridge after the OP section and the
DMB19 board have been connected.
Manual Opening and Closing the DVD Tray
As illustrated, insert a fl athead screwdriver and give a turn to the
left to put the DVD tray out.
As illustrated, insert a fl athead screwdriver and give a turn to the
left to put the DVD tray out.
Service Position for the BU
Note for Replacement of the KNOB (JOG)
When replacing the KNOB (JOG), apply the SANKOL FTA-
001HA (Part No. J-2501-264-A) to the end of the rib at 6 places.
When replacing the KNOB (JOG), apply the SANKOL FTA-
001HA (Part No. J-2501-264-A) to the end of the rib at 6 places.
Note for Replacement of the HOLDER (KNOB)
When replacing the HOLDER (KNOB), apply the SANKOL FG-
21BL (Part No. J-2501-251-A) to the end of the SPRING (KNOB)
at 2 places after the SPRING (KNOB) is installed.
When replacing the HOLDER (KNOB), apply the SANKOL FG-
21BL (Part No. J-2501-251-A) to the end of the SPRING (KNOB)
at 2 places after the SPRING (KNOB) is installed.
DMB19 board
SANKOL FTA-001HA
knob (JOG)
(Part No. 4-165-417-11
or 4-165-417-21)
(Part No. 4-165-417-11
or 4-165-417-21)
SANKOL FTA-001HA
SANKOL FG-21BL
SANKOL FG-21BL
holder (knob)
(Part No. 4-165-418-01)
(Part No. 4-165-418-01)
spring (knob)
(Part No. 4-171-496-02)
(Part No. 4-171-496-02)
Perform solder bridging
to prevent damage by
electrostatic discharge
when handling the BU
as a single unit.
to prevent damage by
electrostatic discharge
when handling the BU
as a single unit.
1
2
As illustrated, insert a flathead screwdriver
and give a turn to the left to put the DVD tray out.
and give a turn to the left to put the DVD tray out.
flathead screwdriver
DVD tray
HCD-GZR888DA/GZR999DA
8
2-1. CASE
(SIDE-L),
CASE
(SIDE-R)
(Page
9)
2-2. TOP PANEL SECTION
(Page
(Page
9)
SET
2-3. LOADING
PANEL
(Page
10)
2-4. CHASSIS
(Page
(Page
10)
2-14. TC-AMP BOARD
(Page
(Page
15)
EXCEPT E2, E51, MX MODEL
2-15. TAPE MECHANISM DECK
(Page
(Page
16)
2-16. HOLDER (TC)
(Page
(Page
16)
2-23. BASE UNIT
(Page
(Page
20)
2-24. OPTICAL PICK-UP
(Page
(Page
20)
2-21. CHASSIS
(Page
(Page
19)
2-22. DMB19 BOARD
(Page
(Page
19)
2-19. MOTOR (TB) BOARD
(Page
(Page
18)
2-20. MOTOR (LD) BOARD
(Page
(Page
18)
2-18. SENSOR BOARD
(Page
(Page
17)
2-5. FRONT PANEL SECTION
(Page
(Page
11)
2-7. MAIN
BOARD
(Page
12)
2-6. BACK PANEL SECTION
(Page
(Page
11)
2-8. POWER
AMP
BOARD
(Page
12)
2-9. DVD MECHANISM DECK,
TUNER
TUNER
(TM901)
(Page
13)
2-17. DRIVER BOARD,
SW
SW
BOARD
(Page
17)
2-11. LEFT BOARD,
RIGHT
RIGHT
BOARD,
FRONT
BOARD
(Page
14)
2-10. VOL-LED BOARD
(Page
(Page
13)
2-12. CURSOR STAGE ASSY,
SUB PANEL LCD SECTION,
MIC
BOARD
(Page
14)
2-13. LCD CTRL BOARD,
LCD MODULE (LCD101)
(Page
15)
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
• Abbreviation
E2
E2
: 120V AC area in E model
E51
: Chilean and Peruvian models
MX
: Mexican model
TH :
Thai
model
Ver. 1.1
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