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Model
HCD-GZR77D MHC-GZR77D
Pages
98
Size
4.64 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gzr77d-mhc-gzr77d.pdf
Date

Sony HCD-GZR77D / MHC-GZR77D Service Manual ▷ View online

HCD-GZR77D
21
[TCM OFFLINE MODE]
•  This mode prevents the system from tuning off automatically 
when TCM is not connected. Therefore, measurements can be 
done even when TCM is not connected during production.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [REC TO TAPE] button, [DISC 3] button and [
?/1
button simultaneously. The system will turn on automatically.
3.  The message “TCM OFFLINE” appears on the fl uorescent 
indicator tube.
•  To release from TCM OFFLINE Mode
1.  To release from this model, press the [
?/1
] button.
[PANEL TEST MODE]
•  This mode is used to check the fl uorescent indicator tube, 
LEDs, button, MASTER VOLUME dial OPERATION DIAL 
ring, system software version, DVD lib version, model name 
and destination.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [
x
] button, [DISC 3] button and [DISPLAY] button 
simultaneously.
3.  Power illuminator LEDs and segment in fl uorescent indicator 
tube are lighted up.
4.  When you want to enter to the system software version 
display model, press the [DISC 1] button. The system 
software version appears on the fl uorescent indicator tube. 
 
Press the [DISC 1] button again, the DVD lib version appears 
on the fl uorescent indicator tube.
5.  Press the [DISC 2] button the key encode test mode is 
activated.
6.  Press the [DISC 3] button the key encode test mode is 
activated.
7.  In the key encode test mode, the fl uorescent indicator tube 
displays “KEY 0 0 0 0 0”. 
 
Each time a button pressed, change the each numbers.
•  To release from Panal Test Mode
1.  To release from this mode, press the [
x
] button, [DISC 3] 
button and [DISPLAY] button simultaneously.
[DVD SHIP MODE (WITHOUT MEMORY CLEAR)]
•  This mode moves the optical pick-up to the position durable to 
vibration. Use this mode when returning the set to the customer 
after repair.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button, to set the “DVD NO DISC” mode.
3.  Press the [
Y
] button and [
?/1
] button simultaneously.
 
The system will turn off automatically.
4.  After the “STANDBY” blinking display fi nishes, a message 
“LOCK” appears on the fl uorescent indicator tube and the 
DVD ship mode is set.
•  To release from DVD Ship Mode
1.  To release from this model, press the [
?/1
] button.
[DVD SHIP MODE (WITH MEMORY CLEAR)]
•  This mode moves the optical pick-up to the position durable 
to vibration and clears all data including preset data stored in 
the RAM to initial conditions after the power supply is turned 
off. Use this mode when returning the set to the customer after 
repair.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button, to set the “DVD NO DISC” mode.
3.  Press the [TUNING 
−] button, [DISC 3] button and [
?/1
button simultaneously.
4.  After the “STANDBY” blinking display fi nishes, a message 
“COLD RESET” appears on the fl uorescent indicator tube 
and the DVD ship mode is set.
•  To release from DVD Ship Mode
1.  To release from this model, press the [
?/1
] button.
[DISC THEFT PREVENTION MODE]
•  This mode let you lock the disc tray. When this mode is 
activated, the disc tray will not open.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button.
3.  Press the [
x
] button and [OPEN/CLOSE 
Z
] button 
simultaneously and hold down until “LOCKED” or 
“UNLOCKED” appears on the fl uorescent indicator tube 
(around 5 seconds).
•  To release from Disc Theft Prevention Mode
1.  This mode will not be deselected only by turning the power 
off. To exit from the mode, perform the above item 3 again.
[DVD COLOR SYSTEM MODE]
•  This mode let you change the color system of the video output 
from PAL to NTSC or vice-versa.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button.
3.  Press the [
?/1
] button to turn off the system.
4.  Press the [DISPLAY] button to switch the mode the clock 
display or demonstration mode.
5.  Press the [
X
] button and [
?/1
] button simultaneously.
 
The system will turn off automatically.
6.  The message “COLOR PAL” or “COLOR NTSC” appears on 
the fl uorescent indicator tube.
•  To release from DVD Color System Mode
1.  Once the color system has been selected, the mode is fi xed 
there after. If you wish to change the mode again, perform 
 
the above item 4 again.
[DVD FIRMWARE VERSION MODE]
•  This mode is used to display the DVD fi rmware version.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button.
3.  Press the [
?/1
] button to turn off the system and enter the 
clock display or demonstration mode.
4.  Press the [
x
] button and [
?/1
] button simultaneously.
5.  The version of DVD fi rmware appears on the on-screen 
display on TV.
HCD-GZR77D
22
•  To release from DVD Firmware Version Mode
1.  To release from this mode, press the [
?/1
] button.
[MTK REBOOT AVOIDANCE MODE]
•  This mode is used to display the MTK Reboot Avoidance.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button.
3.  Press the [DVD] button, [DISPLAY] button and [TUNING +]
 button 
simultaneously.
•  To release from MTK Reboot Avoidance Mode
1.  To release from this mode, press the [
?/1
] button.
[AM TUNER STEP CHAGE]
•  The step interval of AM channels can be toggled between 9 
kHz and 10 kHz.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [TUNER/BAND] button repeatedly to select the 
“AM”.
3.  Press the [
?/1
] button to turn off the system.
4.  Press the [TUNING +] button and [
?/1
] button 
simultaneously. The system will turn on automatically.
5.  The message “AM 9k STEP” or “AM 10k STEP” appears 
on the fl uorescent indicator tube and thus the channel step 
change.
[VIDEO/SAT FUNCTION CHANGE]
•  This mode let you change from VIDEO to SAT and vice-versa.
Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [VIDEO/SAT] button.
3.  Press the [VIDEO/SAT] button and [
x
] button 
simultaneously.
 
The function will change to SAT. Press the same button again 
to change from SAT to VIDEO.
[DVD SERVICE MODE]
•  This mode let you make diagnosis and adjustment easily by 
using the remote commander and the TV. The instructions, 
diagnostic results, etc. are given on the on-screen display.
• TEST DISC LIST
Be sure to use the DVD disc that matches the signal standards of 
your region.
• CD
    
 
 YEDS-18 (Part 
No.: 
3-702-101-01)
    
 
 PATD-012 (Part 
No.: 
4-225-203-01)
• DVD SL (Single Layer)
   
NTSC :  HLX-503  (Part No.: J-6090-069-A)
    
 
 HLX-504 (Part 
No.: 
J-6090-088-A)
   
PAL  :  HLX-506  (Part No.: J-6090-077-A)
• DVD DL (Dual Layer)
   
NTSC :  HLX-501  (Part No.: J-6090-071-A)
    
 
 HLX-505 (Part 
No.: 
J-6090-089-A)
   
PAL  :  HLX-507  (Part No.: J-6090-078-A)
•  Procedure to enter to DVD Service Mode:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [DVD] button.
3.  Press the [
x
] button and [OPEN/CLOSE 
Z
] button 
simultaneously and then turn the [MASTER VOLUME] dial 
clockwise.
4.  The message “SERVICE IN” appears on the fl uorescent 
indicator tube and the Top Menu of Remocon Diagnosis 
Menu appears on the on-screen display on the TV. The model 
name, main unit’s micom version information (IF-con) and 
DVD fi rmware version information (Syscon) are displayed at 
the bottom of the on-screen display.
5.  To execute each function, press its number by using numeric 
button on the remote commander.
6.  To release from this mode, press the [
?/1
] button to turn off 
the system.
•  Execute IOP Measurement
  In order to execute IOP measurement, the following standard 
procedures must be followed.
1.  From the Top Menu of Remocon Diagnosis Menu, select “2. 
Drive Manual Operation” by pressing the [2] button on the 
remote commander. The following screen appears on the on-
screen display.
2.  Select “3. Manual Adjustment” by pressing the [3] button on 
the remote commander. The following screen appears on the 
on-screen display.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
Model Name
IF-con
Syscon
: STX2D_ME
: Ver.  01.00 (0000)
: Ver.  1.200
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Mecha test mode
5. MIRR time Adjust
0. Return to Top Menu
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve (FE) Level:
9. RFL (PI) Level:
0. MIRR Time:
O
 
o Change Value
RETURN  Return to previous menu
HCD-GZR77D
23
3.  Select “6. Iop:” by pressing the [6] button on the remote 
commander.
4.  Wait until a hexadecimal number appears in the on-screen 
display as below:
 
5.  Convert data from hexadecimal to decimal by using 
conversion table.
6. Please 
fi nd the label on the rear of the BU (Base Unit).
 
The default IOP value is written in the label.
7.  Subtract between these two values.
8.  If the remainder is smaller than 93 (decimal), then it is OK.
 
However if the value is higher than 93, then the BU is 
defective and need to be change.
9.  Press the [RETURN] button on the remote commander to 
return to previous menu.
10. Press the [0] button on the remote commander to return to the 
Top Menu of Remocon Diagnosis Menu.
11.  Press the [
?/1
] button to turn off the system.
•  Check Emergency History
  To check the emergency history, please follow the following 
procedure.
1.  From the Top Menu of Remocon Diagnosis Menu, select “3. 
Emergency History” by pressing the [3] button on the remote 
commander. The following screen appears on the on-screen 
display.
 
2.  You can check the total time when the laser is turned on 
during playback of DVD and CD from the above menu. The 
maximum time, which can be displayed are 999h 59min.
3.  You can check the error code of latest 10 emergency history 
from the above menu. To view the previous or next page of 
emergency history, press the [
.
] button or [
>
] button on 
the remote commander. The error code consists of
• Error Code
 
 
The meaning of error code is as below:
 
01: Communication error (No reply from syscon)
 
02: Syscon hung up
 
03: Power OFF request when syscon hung up
 19: 
Thermal 
shutdown
 
24: MoveSledHome error
 
25: Mechanical move error (5 Changer)
 
26: Mechanical move stack error
 
30: DC motor adjustment error
 
31: DPD offset adjustment error
 
32: TE balance adjustment error
 
33: TE sensor adjustment error
 
34: TE loop gain adjustment error
 
35: FE loop gain adjustment error
 
36: Bad jitter after adjustment
 
40: Focus NG
 
42: Focus layer jump NG
 
52: Open kick spindle error
 
51: Spindle stop error
 
60: Focus on error
 
61: Seek fail error
 
62: Read Q data/ID error
 
70: Lead in data read fail
 
71: TOC read time out (CD)
 
80: Can’t buffering
 
81: Unknown media type
•  Parameter of error code
  This is the detail of error code.
 
•  Time of error code
  This is the laser time when an error occurred.
 
To clear the Laser Hours
Press the [    DISPLAY] button and then press the [CLEAR] 
button. The data for both CD and DVD data are reset.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg Boost Adjust:
6. Iop. ED
7. TRV. Level:
8. S curve (FE) Level:
9. RFL (PI) Level:
0. MIRR Time:
O
 
o Change Value
RETURN  Return to previous menu
Emg. History Check
1.  01  05  04  04
Laser Hours
CD
999h
59min
DVD
999h
59min
00  92  46  00
00  00  00  00
00  00  23  45
2.  02  02  01  01
00  A9  4B  00
00  00  00  00
00  00  23  45
Next   Next Page
Prev   Prev Page
O  Return to Top Menu
Example of Error code
1.  01  05  04  04
00  92  46  00
00  00  00  00
00  00  23  45
Example of Error code
1.  01  05  04  04
00  92  46  00
00  00  00  00
00  00  23  45
Example of Error code
1.  01  05  04  04
00  92  46  00
00  00  00  00
00  00  23  45
Emg. History Check
1.  01  05  04  04
Laser Hours
CD
0h
0min
DVD
0h
0min
00  92  46  00
00  00  00  00
00  00  23  45
2.  02  02  01  01
00  A9  4B  00
00  00  00  00
00  00  23  45
Next   Next Page
Prev  Prev Page
O  Return to Top Menu
HCD-GZR77D
24
SECTION  4
MECHANICAL  ADJUSTMENTS
Precaution
1.  Clean the following parts with a denatured alcohol-moistened 
swab:
 
record/playback heads 
pinch rollers
 
erase head 
rubber belts
 capstan 
idlers
2.  Demagnetize the record/playback head with a head 
demagnetizer.
3.  Do not use a magnetized screwdriver for the adjustments.
4.  After the adjustments, apply suitable locking compound to 
the parts adjusted.
5.  The adjustments should be performed with the rated power 
supply voltage unless otherwise noted.
Torque Measurement
Mode
Torque meter
Meter reading
FWD
CQ-102C
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
FWD
back tension
CQ-102C
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
REV
CQ-102RC
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
REV
back tension
CQ-102RC
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
FF/REW
CQ-201B
6.96 N • m to 14.02 N • m
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
FWD tension
CQ-403A
9.80 N • m
100 g or more
(3.53 oz or more)
REV tension
CQ-403R
9.80 N • m
100 g or more
(3.53 oz or more)
To clear the Emergency History
Press the [DVD TOP MENU] button and then press the 
[CLEAR] button.
The error code for all emergency history would be reset.
To clear the Initialize Setup Data
Press the [DVD/TUNER MENU] button and then press the
[CLEAR] button on the remote commander.
To return to the Top Menu of Remocon Diagnosis Menu
Press the [0] button on the remote commander.
• Check Version Information
  To check the version information, please follow the following 
procedure.
1.  From the Top Menu of Remocon Diagnosis Menu, select “4. 
Version Information” by pressing the [4] button on the remote 
commander. The following screen appears on the on-screen 
display.
 
To return to the Top Menu of Remocon Diagnosis Menu, 
press the [0] button on the remote commander.
Emg. History Check
1.  00  00  00  00
Laser Hours
CD
999h
59min
DVD
999h
59min
00  00  00  00
00  00  00  00
00  00  00  00
2.  00  00  00  00
00  00  00  00
00  00  00  00
00  00  00  00
Next   Next Page
Prev  Prev Page
O  Return to Top Menu
Emg. History Check
Initialize setup data...
Laser Hours
CD
999h
59min
DVD
999h
59min
Next   Next Page
Prev   Prev Page
O  Return to Top Menu
Version information
O  Return to Top Menu
Firm (Main) :  Ver. xxxxx
Firm (Sub) :  xxxxx
RISC :   xxxxx
8032 :   xxxxx
Audio DSP :  xxxxx
Servo DSP :  xxxxx
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