DOWNLOAD Sony HCD-GT220 / HCD-GT440 / HCD-GT660 / MHC-GT220 / MHC-GT440 / MHC-GT660 Service Manual ↓ Size: 5.57 MB | Pages: 94 in PDF or view online for FREE

Model
HCD-GT220 HCD-GT440 HCD-GT660 MHC-GT220 MHC-GT440 MHC-GT660
Pages
94
Size
5.57 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gt220-hcd-gt440-hcd-gt660-mhc-gt220-mhc-gt440-.pdf
Date

Sony HCD-GT220 / HCD-GT440 / HCD-GT660 / MHC-GT220 / MHC-GT440 / MHC-GT660 Service Manual ▷ View online

HCD-GT220/GT440/GT660
17
The 9th and 10 th digit from the left indicates:
(Tray status display)
The 9th and 10th digit from the left indicates which target process-
ing when an error occurred is indicated.
Display
Status
0
1
Open operation
1
2
Close operation
1
8
Ex-open operation
2.  Optical Pick-up Error Code Mode
When this mode is entered, optical pick-up error code is displayed 
with the 8-character format on the fl uorescent indicator tube.
The fi rst digit from the left indicates:
The fi rst digit from the left indicates which mode the error history 
is. In the optical pick-up error code mode, “D” is displayed on the 
fl uorescent indicator tube.
The second digit from the left indicates:
(Error history No. display)
The second digit from the left indicates which order the error histo-
ry is. “0” indicates the latest error history, and each time the num-
ber increases by one, the error history goes back to one-previous 
error.
The third and 4th digit from the left indicates:
(Error status display)
The third and 4th digit from the left indicates which error status is
indicated.
Display
Status
0
1
Not focused (TOC read without a disc)
0
2
GFS NG (TOC read with a disc chucked)
0
3
Start operation time-over
0
4
Defocused continuously (Defocused during TOC 
reading)
0
5
Q code not entered for specifi ed time
0
6
Tracking not turned ON
0
7
Blank disc (Blank disc TOC read)
The 5th and 6th digit from the left indicates:
(Error step display)
The 5th and 6th digit from the left indicates which processing 
when a trouble occurred
Display
Contents
0
1
Power OFF in progress
0
2
Initialize in progress
0
3
Oscillation stopping
0
4
From oscillation stop, oscillation starting
0
5
Stopping
0
6
Stop operation is under way
0
7
Start operation in progress
0
8
TOC read in progress
0
9
Search operation is under way
0
A
Playback operation is under way
0
B
Pause operation is under way
0
C
Playback manual search operation is under way
0
D
Pause manual search operation is under way
0
E
The 7th and 8th digit from the left indicates:
The 7th and 8th digit from the left indicates which operation in 
progress when a trouble occurred. (Step of each processing of the 
5th and 6th digits is indicated)
5  REPEAT  LIMIT  CANCEL  MODE
Number of repeat for CD playback is 5 times when the repeat 
mode is “REPEAT”. This mode is used to enables CD to repeat 
playback for limitless times.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press the [CD] button to select “CD”.
3.  Press three buttons of [
x
], [CD] and [
u
] simultaneously.
4.  The message “LIMIT OFF” is displayed on the fl uorescent in-
dicator tube momentarily, CD repeat 5 limit is cancelled.
CD/USB  POWER  MANAGE
This mode is used to changed over CD and USB power on/off for 
decreasing of reception noise in the tuner mode.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press the [CD] button to select “CD”.
3.  Press the [
?/1
] button to turn the power off.
4.  Press two buttons of [
x
] and [
?/1
] simultaneously.
5.  The message “CD/USB POWER ON” or “CD/USB POWER 
OFF” is displayed on the fl uorescent indicator tube, and CD 
and USB power on/off changed over in the tuner mode.
BOOSTER  ON/OFF
This mode is used to changed over MP3 booster on/off.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press the [USB] button to select “USB”.
3.  Press three buttons of [
x
], [SURROUND] and [USB] simulta-
neously.
4.  The message “BOOSTER ON” or “BOOSTER OFF” is dis-
played on the fl uorescent indicator tube, and MP3 booster on/
off changed over.
EXCITER  ON/OFF
This mode is used to changed over the exciter on/off.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press the [CD] button to select “CD”.
3.  Insert a MP3 disc.
4.  Press three buttons of [
x
], [SURROUND] and [AUDIO] si-
multaneously.
5.  The message “EXCITER ON” or “EXCITER OFF” is dis-
played on the fl uorescent indicator tube, and the exciter on/off 
changed over.
HCD-GT220/GT440/GT660
18
CD  SERVICE  MODE
This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the optical pick-up.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press the [CD] button to select “CD”.
3.  Press three buttons of [
x
], [FOLDER 
−] and [SURROUND] simultaneously, the message “SERVICE” is displayed on the fl uorescent 
indicator tube.
4.  Press the [TUNING 
−] button to move the optical pick-up to inside track and the message “SLED IN” is displayed on the fl uorescent 
indicator tude, or press the [TUNING +] button to outside track and the message “SLED OUT” is displayed on the fl uorescent indicator 
tube.
5.  Press the [DISPLAY] button, “LD ON” or “LD OFF” is displayed on the fl uorescent indicator tude. Each time [DISPLAY] button is 
pressed, laser diode on/off is changed over.
6.  To release this mode, press three buttons of [
x
], [FOLDER 
−] and [SURROUND].
PANEL  TEST  MODE
This mode is used to check the fl uorescent indicator tube, LEDs, phones jack, keys and control knobs.
Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press three buttons of [
x
], [SURROUND] and [TUNER] simultaneously.
3.  All segments on the fl uorescent indicator tube and all LEDs light up.
4.  Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to enter the key routes check mode.
5.  In this mode, each time any button is pressed, it displays key route and key number of the button. (Refer to following table)
Key 
No.
Key Routes
KEY0
KEY1
KEY2
KEY3
KEY4 (GT660 only)
1
DISPLAY
ILLUMINATION
ENTER
DISC 1
+
2
POWER
ERASE
RETURN
DISC 2
ENTER(PEQ)
3
CD
PRESET EQ
FOLDER +
DISC 3
4
TUNER/BAND
GROOVE
TUNING +
DISC SKIP/
EX-CHANGE
GUITAR
5
TAPE A/B
SURROUND
PLAY/PAUSE
STOP
FOCUS (GUITAR)
6
AUDIO
EQ BAND 
(GT220/GT440) 
PLAY MODE/
TUNING MODE 
(GT660)
TUNING –
CD-USB SYNC/REC1
FOCUS (VOCAL)
7
USB
FOLDER –
CD-TAPE SYNC
VOCAL
8
SUBWOOFER 
(GT440/GT660)
OPEN/CLOSE
TAPE REC 
PAUSE/START
BASS
9
FOCUS (BASS)
Example: [DISPLAY] button 
: “KEY 10000”
 
[TUNER/BAND] button  : “KEY 40000”
 
[ILLUMINATION] button : “KEY 01000”
 
[CD-TAPE SYNC] button  : “KEY 00070”
6.  Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to enter the key check mode.
7.  In this mode, each time any button is pressed, “KEYCNT” value increases. However, once a button is pressed, it is no longer taken into 
account. (Maximum numbers are GT220: 29, GT440: 30, GT660: 39)
8.  Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to enter the phones jack check mode.
9.  In this mode, “H_P ON” is displayed when phones jack is inserted, and “H_P OFF” is displayed when phones jack is pulled out.
10. Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to enter the volume check mode and display “VOLUME 
FLAT”.
11. In this mode, “VOLUME UP” is displayed when [VOLUME] knob is turned clockwise, and “VOLUME DOWN” is displayed when 
[VOLUME] knob is turned counterclockwise.
12. Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to enter the jog check mode and display “JOG FLAT”.
13. In this mode, “JOG UP” is displayed when [OPERATION DIAL] knob is turned clockwise, and “JOG DOWN” is displayed when 
[OPERATION DIAL] knob is turned counterclockwise.
14. Press two buttons of [ILLUMINATUION] and [ENTER] simultaneously to release the Panel Test mode.
HCD-GT220/GT440/GT660
19
SECTION  5
MECHANICAL  ADJUSTMENTS
PRECAUTION
1.  Clean the following parts with a denatured-alcohol-moistened 
swab :
  record/playback 
head 
pinch 
roller
  erase 
head 
rubber 
belts
  capstan 
idlers
2.  Demagnetize the record/playback head with a head demag-
netizer. (Do not bring the head magnetizer close to the erase 
head.)
3.  Do not use a magnetized screwdriver for the adjustments.
4.  After the adjustments, apply suitable locking compound to the 
parts adjusted.
5.  The adjustments should be performed with the rated power 
supply voltage unless otherwise noted.
TORQUE  MEASUREMENT
Mode
Torque meter
Meter reading
FWD
CQ-102C
2.6 – 6.9 mN • m
(30 – 70 g • cm)
(0.41 – 0.97 oz • inch)
FWD 
Back Tension
CQ-102A
0.15 – 0.59 mN • m
(1.5 – 6.0 g • cm)
(0.021 – 0.083 oz • inch)
FF/REW
 CQ-201B
5.4 – 16.7 mN • m
(55 – 170 g • cm)
(0.76 – 2.35 oz • inch)
TAPE  TENSION  MEASUREMENT
Mode
Tension Meter
Meter reading
FWD
CQ-403A
more than 100 g
(more than 3.53 oz)
HCD-GT220/GT440/GT660
20
SECTION  6
ELECTRICAL  ADJUSTMENTS
DECK  SECTION
0 dB = 0.775V
1.  Demagnetize the record/playback head with a head demagne-
tizer.
2.  Do not use a magnetized screwdriver for the adjustments.
3.  After the adjustments, apply suitable locking compound to the 
parts adjust.
TEST  TAPE
Tape
Signal
Used for
P-4-A063
6.3 kHz, –10 dB
Azimuth Adjustment
RECORD/PLAYBACK  HEAD  AZIMUTH  
ADJUSTMENT
Note: Perform this adjustment for both decks.
Procedure:
1. Mode: 
Playback
set
MIC board
PHONES jack
(J803)
+
level meter
test tape
P-4-A063
(6.3 kHz, 
10 dB)
2.  Turn the adjustment screw and check output peaks. If the peaks 
do not match for L-CH and R-CH, turn the adjustment screw 
so that outputs match within 1dB of peak.
Screw
position
L-CH
peak
within
1dB
Output
level
L-CH
peak
R-CH
peak
within
1dB
Screw
position
R-CH
peak
3. Mode: 
Playback
set
test tape
P-4-A063
(6.3 kHz, 
10 dB)
oscilloscope
V
H
waveform of oscilloscope
+45°
45°
+90° +135° +180°
good
wrong
MIC board
PHONES jack
(J803)
4.  After the adjustments, apply suitable locking compound to the 
pats adjusted.
Adjustment Location:  Playback Head (DECK-A)
 Record/Playback/Erase 
Head 
 (DECK-B)
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