DOWNLOAD Sony CMT-CPZ3 / HCD-CPZ3 Service Manual ↓ Size: 5.29 MB | Pages: 75 in PDF or view online for FREE

Model
CMT-CPZ3 HCD-CPZ3
Pages
75
Size
5.29 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-cpz3-hcd-cpz3.pdf
Date

Sony CMT-CPZ3 / HCD-CPZ3 Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-CPZ3
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
9-889-750-02
2011E05-1
© 
2011.05
AEP Model
Ver. 1.1  2011.05
•  HCD-CPZ3  is  the  amplifi er,  CD  player,  tape  deck 
and tuner section in CMT-CPZ3.
CD 
Section
Model Name Using Similar Mechanism
HCD-CPZ1
CD Mechanism Type
CDM80BH-F1BD83
Base Unit Name
BU-F1BD83
Optical Pick-up Name
KSM-215DCP
TAPE 
Section
Model Name Using Similar Mechanism
HCD-CPZ1
Tape Transport Mechanism Type
CMAL1Z236 or 
CRP42613
US and foreign patents licensed 
from Dolby Laboratories
Amplifier section
DIN power output (rated): 60 W + 60 W (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 75 W + 75 W (4 ohms at 1 kHz, 
10% THD)
Outputs
CD DIGITAL OUT: Optical Wavelength: 660 nm
PHONES (stereo mini jack): Accepts headphones with an impedance of 8 
ohms or more
SPEAKER: Accepts impedance of 4 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
* This output is the value measurement at a distance of 200 mm from the 
objective lens surface on the Optical Pick-up Block with 7 mm aperture.
Frequency response: 20 Hz 
 20 kHz (±1 dB)
Wavelength: 770 nm 
 810 nm
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range: 87.5 MHz 
 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range: 531 kHz 
 1,602 kHz (9 kHz step) 
Antenna: AM loop antenna
Antenna terminals: External antenna terminal
Intermediate frequency: 450 kHz 
General
Power requirements: 230 V AC, 50/60 Hz
Power consumption: 60 watts
Dimensions (w/h/d) (excl. speakers): Approx. 175 mm × 240 mm × 295 mm
Mass (excl. speakers): Approx. 3.8 kg
Design and specifications are subject to change without notice.
Note: Tape mechanical deck has been changed in the midway of production.
 
  Refer to “SUPPLEMENT-1” for details.
HCD-CPZ3
2
1. 
SERVICING  NOTES
  .............................................   3
2. DISASSEMBLY
2-1.   Disassembly Flow ...........................................................   4
2-2.   Case .................................................................................  
5
2-3.   Front Panel Block ...........................................................   5
2-4.   TC Board, Mechanical Deck ..........................................   6
2-5.   PANEL Board .................................................................   7
2-6.   MAIN Board ...................................................................   7
2-7.   CD Mechanism Deck (CDM80BH-F1BD83) ................   8
2-8.   Chassis (Top) ..................................................................   8
2-9.   Lever (Loading-L/R) .......................................................   9
2-10.  Lever (Disc Sensor), Lever (Disc Stop) ..........................   10
2-11   DRIVER Board, Motor Assy (Loading) (M701) ............   10
2-12.  BD Board ........................................................................   11
2-13.  BU Section ......................................................................   11
2-14.  Optical Pick-up Block (KSM-215DCP) .........................   12
2-15.  Lever (BU Lock) .............................................................   12
2-16.  Close Lever .....................................................................   13
2-17.  Lever (DIR), Gear (IDL-B) ............................................   13
2-18.  Gear (IDL-C) ..................................................................   14
3. 
TEST  MODE
 .............................................................   15
4. 
MECHANICAL  ADJUSTMENTS
 .......................   16
5. 
ELECTRICAL  ADJUSTMENTS
 .........................   17
6. DIAGRAMS
6-1.  Block Diagram
 
– CD SERVO/TAPE DECK/TUNER Section – .............   18
6-2.  Block Diagram – MAIN Section – .................................   19
6-3.  Block Diagram
 
– PANEL/KEY/POWER SUPPLY Section – .................   20
6-4.  Printed Wiring Board – BD Board – ...............................   22
6-5.  Schematic Diagram – BD Board – .................................   23
6-6.  Printed Wiring Board – TC Board – ...............................   24
6-7.  Schematic Diagram – TC Board – ..................................   25
6-8.  Printed Wiring Board – DRIVER Board – .....................   26
6-9.  Schematic Diagram – DRIVER Board – ........................   26
6-10.  Printed Wiring Board – MAIN Board – ..........................   27
6-11.  Schematic Diagram – MAIN Board (1/2) – ....................   28
6-12.  Schematic Diagram – MAIN Board (2/2) – ....................   29
6-13.  Schematic Diagram – AMP Board (1/2) – ......................   30
6-14.  Schematic Diagram – AMP Board (2/2) – ......................   31
6-15.  Printed Wiring Board – AMP Board – ............................   32
6-16.  Printed Wiring Board – SP Board – ................................   33
6-17.  Schematic Diagram – SP Board – ...................................   33
6-18.  Printed Wiring Board – LCD Board – ............................   34
6-19.  Schematic Diagram – LCD Board – ...............................   35
6-20.  Printed Wiring Boards – PANEL Section – ....................   36
6-21.  Schematic Diagram – PANEL Section – ........................   37
6-22.  Printed Wiring Boards – JACK Section – ......................   38
6-23.  Schematic Diagram – JACK Section – ...........................   39
6-24.  Printed Wiring Board – SW POWER Board – ...............   40
6-25.  Schematic Diagram – SW POWER Board – ..................   41
6-26.  Printed Wiring Board – SUB POWER Board – .............   42
6-27.  Schematic Diagram – SUB POWER Board – ................   43
TABLE  OF  CONTENTS
7. 
EXPLODED  VIEWS
7-1. 
Case Sect ion ....................................................................   54
7-2.  Mechanical Deck (Tape) Section ....................................   55
7-3.  Front Panel Section .........................................................   56
7-4.  Lid (TC) Section .............................................................   57
7-5.  Chassis Section ...............................................................   58
7-6.  AMP/Power Section .......................................................   59
7-7.  CD Mechanism Deck Section-1
 
(CDM80BH-F1BD83) ....................................................   60
7-8.  CD Mechanism Deck Section-2
 
(CDM80BH-F1BD83) ....................................................   61
7-9.  CD Mechanism Deck Section-3
 
(CDM80BH-F1BD83) ....................................................   62
7-10.  Base Unit Section (BU-F1BD83) ...................................   63
8. 
ELECTRICAL  PARTS  LIST
  ..............................   64
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
This appliance is classi
fi ed as 
a CLASS 1 LASER product.
This marking is located on the 
rear or bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those speci
fi ed herein may result in hazardous radia-
tion exposure.
Ver. 1.1
Note: Refer to SUPPLEMENT-1 for information on the MAIN and TC 
boards of unit that corresponds to serial No. 5138502 or larger.
HCD-CPZ3
3
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• 
Strong viscosity
 
Unleaded solder is more viscous (sticky, less prone to 
fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The 
fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc re
fl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
HCD-CPZ3
4
SECTION  2
DISASSEMBLY
• 
This set can be disassembled in the order shown below.
2-1.   DISASSEMBLY  FLOW
2-2. CASE
 
(Page 5)
2-3.  FRONT PANEL BLOCK
 
(Page 5)
2-8.  CHASSIS (TOP)
 
(Page 8)
2-9.  LEVER (LOADING-L/R)
 
(Page 9)
2-6.  MAIN BOARD
 
(Page 7)
2-12. BD BOARD
 
(Page 11)
2-13. BU SECTION
 
(Page 11)
2-15. LEVER (BU LOCK)
 
(Page 12)
2-16. CLOSE LEVER
 
(Page 13)
3-18. GEAR (IDL-C)
 
(Page 14)
2-5.  PANEL BOARD
 
(Page 7)
2-4.  TC BOARD, 
 
MECHANICAL DECK
 
(Page 6)
2-11. DRIVER BOARD, 
 
MOTOR ASSY
 
(LOADING) (M701)
 
(Page 10)
2-10. LEVER (DISC SENSOR), 
 
LEVER (DISC STOP)
 
(Page 10)
3-17. LEVER (DIR), 
 
GEAR (IDL-B)
 
(Page 13)
2-14. OPTICAL PICK-UP BLOCK
 (KSM-215DCP)
 
(Page 12)
2-7.  CD MECHANISM DECK 
 (CDM80BH-F1BD83)
 
(Page 8)
SET
Ver. 1.1
Page of 75
Display

Sony CMT-CPZ3 / HCD-CPZ3 Service Manual ▷ Download

  • DOWNLOAD Sony CMT-CPZ3 / HCD-CPZ3 Service Manual ↓ Size: 5.29 MB | Pages: 75 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony CMT-CPZ3 / HCD-CPZ3 in PDF for free, which will help you to disassemble, recover, fix and repair Sony CMT-CPZ3 / HCD-CPZ3 Audio. Information contained in Sony CMT-CPZ3 / HCD-CPZ3 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.