Sharp LC-46LE631E (serv.man2) Service Manual ▷ View online
53
LC-32LE631
LC-40LE631
LC-46LE631
LC-40LE631
LC-46LE631
Figure 5-8 “Active” to “Semi Stand-by” flowchart
18770_255_100216.eps
100216
Semi Standby
Active
Wait x ms (display file)
Mute all sound outputs via softmute
Mute all video outputs
switch off LCD backlight
(I/O or I²C)
Force ext audio outputs to ground
(I/O: audio reset)
And wait 5ms
switch off Ambilight
Set main amplifier mute (I/O: audio-mute)
Wait 100ms
Wait until Ambilight has faded out: Output power
Observer should be zero
Switch off the display power by
switching LCD-PWR-ON high
Wait x ms
Switch off LVDS output in 85500
The exact timings to
switch off the
display (LVDS
delay, lamp delay)
are defined in the
display file.
Switch off POK line
detection algorithm
200Hz set?
No
Yes
Instruct 200Hz
Tcon to turn off
the display
Service Modes, Error Codes, and Fault Finding (continued)
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LC-46LE631
Figure 5-9 “Semi Stand-by” to “Stand-by” flowchart
18770_256_100216.eps
100216
transfer Wake up reasons to the Stand by μP.
Stand by
Semi Stand by
Disable all supply related protections and switch off
the DC/DC converters (ENABLE-3V3n)
Switch OFF all supplies by switching HIGH the
Standby I/O line
Switch AVC system in reset state (reset-system and
reset-AVC lines)
Switch reset-USB, Reset-Ethernet and Reset-DVBs
LOW
Important remarks:
release reset audio 10 sec after entering
standby to save power
Also here, the standby state has to be
maintained for at least 4s before starting
another state transition.
Wait 5ms
Wait 10ms
Delay transition until ramping down of ambient light is
finished. *)
If ambientlight functionality was used in semi-standby
(lampadaire mode), switch off ambient light (see CHS
ambilight)
*) If this is not performed and the set is
switched to standby when the switch off of
the ambilights is still ongoing, the lights will
switch off abruptly when the supply is cut.
switched to standby when the switch off of
the ambilights is still ongoing, the lights will
switch off abruptly when the supply is cut.
Switch Memories to self-refresh (this creates a more
stable condition when switching off the power).
Service Modes, Error Codes, and Fault Finding (continued)
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5.5
Error Codes
5.5.1
Introduction
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right, new errors are logged at the left side, and all other errors
shift one position to the right.
When an error occurs, it is added to the list of errors, provided
the list is not full. When an error occurs and the error buffer is
full, then the new error is not added, and the error buffer stays
intact (history is maintained).
To prevent that an occasional error stays in the list forever, the
error is removed from the list after more than 50 hrs. of
operation.
When multiple errors occur (errors occurred within a short time
span), there is a high probability that there is some relation
between them.
New in this chassis is the way errors can be displayed:
•
time the buffer was erased. The buffer is written from left to
right, new errors are logged at the left side, and all other errors
shift one position to the right.
When an error occurs, it is added to the list of errors, provided
the list is not full. When an error occurs and the error buffer is
full, then the new error is not added, and the error buffer stays
intact (history is maintained).
To prevent that an occasional error stays in the list forever, the
error is removed from the list after more than 50 hrs. of
operation.
When multiple errors occur (errors occurred within a short time
span), there is a high probability that there is some relation
between them.
New in this chassis is the way errors can be displayed:
•
If no errors are there, the LED should not blink at all in
CSM or SDM. No spacer must be displayed as well.
CSM or SDM. No spacer must be displayed as well.
•
There is a simple blinking LED procedure for board
level repair (home repair) so called LAYER 1 errors
next to the existing errors which are LAYER 2 errors (see
level repair (home repair) so called LAYER 1 errors
next to the existing errors which are LAYER 2 errors (see
Table 5-2
).
–
LAYER 1 errors are one digit errors.
–
LAYER 2 errors are 2 digit errors.
•
In protection mode.
–
–
From consumer mode: LAYER 1.
–
From SDM mode: LAYER 2.
•
Fatal errors, if I2C bus is blocked and the set reboots,
CSM and SAM are not selectable.
–
CSM and SAM are not selectable.
–
From consumer mode: LAYER 1.
–
From SDM mode: LAYER 2.
•
In CSM mode.
–
–
When entering CSM: error LAYER 1 will be displayed
by blinking LED. Only the latest error is shown.
by blinking LED. Only the latest error is shown.
•
In SDM mode.
–
–
When SDM is entered via Remote Control code or the
hardware pins, LAYER 2 is displayed via blinking LED.
hardware pins, LAYER 2 is displayed via blinking LED.
•
Error display on screen.
–
–
In CSM no error codes are displayed on screen.
–
In SAM the complete error list is shown.
Basically there are three kinds of errors:
•
Errors detected by the Stand-by software which lead to
protection. These errors will always lead to protection and
an automatic start of the blinking LED LAYER 1 error.
(see section “
protection. These errors will always lead to protection and
an automatic start of the blinking LED LAYER 1 error.
(see section “
5.6 The Blinking LED Procedure
”).
•
Errors detected by the Stand-by software which not
lead to protection. In this case the front LED should blink
the involved error. See also section “
lead to protection. In this case the front LED should blink
the involved error. See also section “
5.5 Error Codes
,
5.5.4
Error Buffer
”. Note that it can take up several minutes
before the TV starts blinking the error (e.g. LAYER 1
error = 2, LAYER 2 error = 15 or 53).
error = 2, LAYER 2 error = 15 or 53).
5.5.2
How to Read the Error Buffer
Use one of the following methods:
•
•
On screen via the SAM (only when a picture is visible).
E.g.:
–
E.g.:
–
00 00 00 00 00: No errors detected
–
23 00 00 00 00: Error code 23 is the last and only
detected error.
detected error.
–
37 23 00 00 00: Error code 23 was first detected and
error code 37 is the last detected error.
error code 37 is the last detected error.
–
Note that no protection errors can be logged in the
error buffer.
error buffer.
Service Modes, Error Codes, and Fault Finding (continued)
•
Errors detected by main software (MIPS). In this case
the error will be logged into the error buffer and can be
read out via blinking LED method LAYER 1-2 error, or in
case picture is visible, via SAM.
read out via blinking LED method LAYER 1-2 error, or in
case picture is visible, via SAM.
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LC-46LE631
Description
Layer 1 Layer 2
Monitored
by
by
Error/
Prot
Prot
Error Buffer/
Blinking LED Device
Blinking LED Device
Defective Board
I
2
C3
2
13
MIPS
E
BL / EB
SSB
SSB
I
2
C2
2
14
MIPS
E
BL / EB
SSB
SSB
I
2
C4
2
18
MIPS
E
BL / EB
SSB
SSB
PNX doesn’t boot (HW cause) 2
15
Stby μP
P
BL
PNX8550
SSB
12V
3
16
Stby μP
P
BL
/
Supply
Inverter or display supply
3
17
MIPS
E
EB
/
Supply
PNX51X0
2/9
21
MIPS
E
EB
PNX51X0
200 Hz board
HDMI mux
2
23
MIPS
E
EB
Sil9x87A
SSB
I2C switch
2
24
MIPS
E
EB
PCA9540
SSB
Channel dec DVB-S
2
28
MIPS
E
EB
STV0903
SSB
Lnb controller
2
31
MIPS
E
EB
LNBH23
SSB
Tuner
2
34
MIPS
E
EB
DTT 71300
SSB
Main nvm
2
35
MIPS
E
EB
STM24C64
SSB
Tuner DVB-S
2
36
MIPS
E
EB
STV6110
SSB
T° sensor SSB/set
2
42
MIPS
E
EB
LM 75
T° sensor
T° sensor LED driver/Tcon
7
42
MIPS
E
EB
LM 75
T° sensor
PNX doesn’t boot (SW cause) 2
53
Stby μP
P
BL
PNX8550
SSB
Display
5
64
MIPS
E
BL / EB
Altera
Display
5.5.3
How to Clear the Error Buffer
Use one of the following methods:
•
•
By activation of the “RESET ERROR BUFFER” command
in the SAM menu.
in the SAM menu.
•
If the content of the error buffer has not changed for 50+
hours, it resets automatically.
hours, it resets automatically.
5.5.4
Error Buffer
In case of non-intermittent faults, clear the error buffer before
starting to repair (before clearing the buffer, write down the
starting to repair (before clearing the buffer, write down the
Table 5-2 Error code overview
content, as this history can give significant information). This to
ensure that old error codes are no longer present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause (e.g. a fault in the protection
detection circuitry can also lead to a protection).
There are several mechanisms of error detection:
•
ensure that old error codes are no longer present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause (e.g. a fault in the protection
detection circuitry can also lead to a protection).
There are several mechanisms of error detection:
•
Via error bits in the status registers of ICs.
•
Via polling on I/O pins going to the stand-by processor.
•
Via sensing of analog values on the stand-by processor or
the PNX8550.
the PNX8550.
•
Via a “not acknowledge” of an I
2
C communication.
Take notice that some errors need several minutes before they
start blinking or before they will be logged. So in case of
problems wait 2 minutes from start-up onwards, and then
check if the front LED is blinking or if an error is logged.
start blinking or before they will be logged. So in case of
problems wait 2 minutes from start-up onwards, and then
check if the front LED is blinking or if an error is logged.
•
Via the blinking LED procedure. See section
5.5.3 How to
Clear the Error Buffer
.
Other root causes for this error can be due to hardware
problems regarding the DDR’s and the bootscript reading
from the PNX8550.
problems regarding the DDR’s and the bootscript reading
from the PNX8550.
•
Error 16 (12V). This voltage is made in the power supply
and results in protection (LAYER 1 error = 3) in case of
absence. When SDM is activated we see blinking LED
LAYER 2 error = 16.
and results in protection (LAYER 1 error = 3) in case of
absence. When SDM is activated we see blinking LED
LAYER 2 error = 16.
•
Error 17 (Invertor or Display Supply). Here the status of
the “Power OK” is checked by software, no protection will
occur during failure of the invertor or display supply (no
picture), only error logging. LED blinking of LAYER 1
error = 3 in CSM, in SDM this gives LAYER 2 error = 17.
the “Power OK” is checked by software, no protection will
occur during failure of the invertor or display supply (no
picture), only error logging. LED blinking of LAYER 1
error = 3 in CSM, in SDM this gives LAYER 2 error = 17.
•
Error 21 (PNX51X0). When there is no I
2
C communication
towards the PNX51X0 after start-up, LAYER 2 error = 21
will be logged and displayed via the blinking LED
procedure if SDM is switched on. This device is located on
the 200 Hz panel from the display.
will be logged and displayed via the blinking LED
procedure if SDM is switched on. This device is located on
the 200 Hz panel from the display.
•
Error 23 (HDMI). When there is no I
2
C communication
towards the HDMI mux after start-up, LAYER 2 error = 23
will be logged and displayed via the blinking LED
procedure if SDM is switched on.
will be logged and displayed via the blinking LED
procedure if SDM is switched on.
•
Error 24 (I2C switch). When there is no I
2
C
communication towards the I
2
C switch, LAYER 2
error = 24 will be logged and displayed via the blinking LED
procedure when SDM is switched on. Remark: this only
works for TV sets with an I
procedure when SDM is switched on. Remark: this only
works for TV sets with an I
2
C controlled screen included.
•
Error 28 (Channel dec DVB-S). When there is no I
2
C
communication towards the DVB-S channel decoder,
blinking LED procedure if SDM is switched on.
blinking LED procedure if SDM is switched on.
•
Error 18 (I
2
C bus 4, Tuner bus blocked). In case this bus
is blocked, short the “SDM” solder paths on the SSB during
startup, LAYER error 2 = 18 will be blinked.
startup, LAYER error 2 = 18 will be blinked.
•
Error 15 (PNX8550 doesn’t boot). Indicates that the main
processor was not able to read his bootscript. This error will
point to a hardware problem around the PNX8550
(supplies not OK, PNX 8550 completely dead, I
processor was not able to read his bootscript. This error will
point to a hardware problem around the PNX8550
(supplies not OK, PNX 8550 completely dead, I
2
C link
between PNX and Stand-by Processor broken, etc...).
When error 15 occurs it is also possible that I
When error 15 occurs it is also possible that I
2
C1 bus is
blocked (NVM). I
2
C1 can be indicated in the schematics as
follows: SCL-UP-MIPS, SDA-UP-MIPS.
LAYER 2 error = 28 will be logged and displayed via the
LAYER 2 error = 28 will be logged and displayed via the
Service Modes, Error Codes, and Fault Finding (continued)
Extra Info
•
Rebooting. When a TV is constantly rebooting due to in-
ternal problems, most of the time no errors will be logged
or blinked. This rebooting can be recognized via a Hyper-
terminal (for Hyperterminal settings, see section “5.8 Fault
Finding and Repair Tips, 5.8.7 Logging). It’s shown that
the loggings which are generated by the main software
keep continuing.
or blinked. This rebooting can be recognized via a Hyper-
terminal (for Hyperterminal settings, see section “5.8 Fault
Finding and Repair Tips, 5.8.7 Logging). It’s shown that
the loggings which are generated by the main software
keep continuing.
•
Error 13 (I2C bus 3, SSB bus blocked). Current situation:
when this error occurs, the TV will constantly reboot due
to the blocked bus.
to the blocked bus.
•
Error 14 (I2C bus 2, TV set bus blocked). Current situa-
tion: when this error occurs, the TV will constantly reboot
due to the blocked bus.
due to the blocked bus.
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