Sharp LC-46LE631E (serv.man2) Service Manual ▷ View online
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•
All service-unfriendly modes (if present) are disabled, like:
–
–
(Sleep) timer.
–
Child/parental lock.
–
Picture mute (blue mute or black mute).
–
Automatic volume levelling (AVL).
–
Skip/blank of non-favourite pre-sets.
How to Activate SDM
For this chassis there are two kinds of SDM: an analogue SDM
and a digital SDM. Tuning will happen according
For this chassis there are two kinds of SDM: an analogue SDM
and a digital SDM. Tuning will happen according
Table 5-1
.
•
Analogue SDM: use the standard RC-transmitter and key
in the code “062596”, directly followed by the “MENU” (or
“HOME”) button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it “off”, push the “MENU” (or
"HOME") button again.
Analogue SDM can also be activated by grounding for a
moment the solder path on the SSB, with the indication
“SDM” (see
in the code “062596”, directly followed by the “MENU” (or
“HOME”) button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it “off”, push the “MENU” (or
"HOME") button again.
Analogue SDM can also be activated by grounding for a
moment the solder path on the SSB, with the indication
“SDM” (see
Service mode pad
).
•
Digital SDM: use the standard RC-transmitter and key in
the code “062593”, directly followed by the “MENU” (or
"HOME") button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it “off”, push the “MENU” (or
"HOME") button again.
the code “062593”, directly followed by the “MENU” (or
"HOME") button.
Note: It is possible that, together with the SDM, the main
menu will appear. To switch it “off”, push the “MENU” (or
"HOME") button again.
Figure 5-1 Service mode pad
After activating this mode, “SDM” will appear in the upper right
corner of the screen (when a picture is available).
corner of the screen (when a picture is available).
How to Navigate
When the “MENU” (or “HOME”) button is pressed on the RC
transmitter, the TV set will toggle between the SDM and the
normal user menu.
When the “MENU” (or “HOME”) button is pressed on the RC
transmitter, the TV set will toggle between the SDM and the
normal user menu.
How to Exit SDM
Use one of the following methods:
•
Use one of the following methods:
•
Switch the set to STAND-BY via the RC-transmitter.
•
Via a standard customer RC-transmitter: key in “00”-
sequence.
sequence.
5.2.2
Service Alignment Mode (SAM)
Purpose
•
•
To perform (software) alignments.
•
To change option settings.
•
To easily identify the used software version.
•
To view operation hours.
•
To display (or clear) the error code buffer.
How to Activate SAM
Via a standard RC transmitter: Key in the code “062596”
directly followed by the “INFO” or “OK” button. After activating
SAM with this method a service warning will appear on the
screen, continue by pressing the “OK” button on the RC.
Via a standard RC transmitter: Key in the code “062596”
directly followed by the “INFO” or “OK” button. After activating
SAM with this method a service warning will appear on the
screen, continue by pressing the “OK” button on the RC.
19100_057_110217.eps
110217
SDM
SERVICE MODES, ERROR CODES AND FAULT FINDING
5. Service Modes, Error Codes and Fault Finding
Index of this chapter:
5.1 Test Points
5.2 Service Modes
5.3 Stepwise Start-up
5.4 Service Tools
5.5 Error Codes
5.6 The Blinking LED Procedure
5.7 Protections
5.8 Fault Finding and Repair Tips
5.9 Software Upgrading
5.2 Service Modes
5.3 Stepwise Start-up
5.4 Service Tools
5.5 Error Codes
5.6 The Blinking LED Procedure
5.7 Protections
5.8 Fault Finding and Repair Tips
5.9 Software Upgrading
5.1
Test Points
5.2.1
Service Default Mode (SDM)
Purpose
•
•
To create a pre-defined setting, to get the same
measurement results as given in this manual.
measurement results as given in this manual.
•
To override SW protections detected by stand-by
processor and make the TV start up to the step just before
protection (a sort of automatic stepwise start-up). See
section “
processor and make the TV start up to the step just before
protection (a sort of automatic stepwise start-up). See
section “
5.3 Stepwise Start-up
”.
•
To start the blinking LED procedure where only LAYER 2
errors are displayed. (see also section “
errors are displayed. (see also section “
5.5 Error Codes
”).
Specifications
Table 5-1 SDM default settings
•
All picture settings at 50% (brightness, colour, contrast).
•
Sound volume at 25%.
Region
Freq. (MHz)
Default
system
system
Europe, AP(PAL/Multi)
475.25
PAL B/G
Europe, AP DVB-T
546.00 PID
Video: 0B 06 PID
PCR: 0B 06 PID
Audio: 0B 07
Video: 0B 06 PID
PCR: 0B 06 PID
Audio: 0B 07
DVB-T
Perform measurements under the following conditions:
•
Service Default Mode.
•
Video: Colour bar signal.
•
Audio: 3 kHz left, 1 kHz right.
5.2
Service Modes
Service Default mode (SDM) and Service Alignment Mode
(SAM) offers several features for the service technician, while
the Customer Service Mode (CSM) is used for communication
between the call centre and the customer.
(SAM) offers several features for the service technician, while
the Customer Service Mode (CSM) is used for communication
between the call centre and the customer.
As most signals are digital, it will be diffi cult to measure wave-
forms with a standard oscilloscope. However, several key ICs
are capable of generating test patterns.
forms with a standard oscilloscope. However, several key ICs
are capable of generating test patterns.
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Service Modes, Error Codes, and Fault Finding (continued)
Contents of SAM
•
•
Hardware Info.
–
–
A. SW Version. Displays the software version of the
main software (example: Q555X-1.2.3.4 =
AAAAB_X.Y.W.Z).
•
main software (example: Q555X-1.2.3.4 =
AAAAB_X.Y.W.Z).
•
AAAA= the chassis name.
•
B= the SW branch version. This is a sequential
number (this is no longer the region indication, as
the software is now multi-region).
number (this is no longer the region indication, as
the software is now multi-region).
•
X.Y.W.Z= the software version, where X is the
main version number (different numbers are not
compatible with one another) and Y.W.Z is the sub
version number (a higher number is always
compatible with a lower number).
main version number (different numbers are not
compatible with one another) and Y.W.Z is the sub
version number (a higher number is always
compatible with a lower number).
–
B. STBY PROC Version. Displays the software
version of the stand-by processor.
version of the stand-by processor.
•
Store - go right. All options and alignments are stored
when pressing “cursor right” (or the “OK” button) and then
the “OK”-button.
when pressing “cursor right” (or the “OK” button) and then
the “OK”-button.
•
Operation hours display. Displays the accumulated total
of operation hours of the screen itself. In case of a display
replacement, reset to “0” or to the consumed operation
hours of the spare display.
of operation hours of the screen itself. In case of a display
replacement, reset to “0” or to the consumed operation
hours of the spare display.
•
SW Maintenance.
–
–
SW Events. In case of specific software problems, the
development department can ask for this info.
development department can ask for this info.
–
HW Events. In case of specific software problems, the
development department can ask for this info :
- Event 26: refers to a power dip, this is logged after
the TV set reboots due to a power dip.
- Event 17: refers to the power OK status, sensed even
before the 3 x retry to generate the error code.
development department can ask for this info :
- Event 26: refers to a power dip, this is logged after
the TV set reboots due to a power dip.
- Event 17: refers to the power OK status, sensed even
before the 3 x retry to generate the error code.
•
Test settings. For development purposes only.
•
Development file versions. Not useful for Service
purposes, this information is only used by the development
department.
purposes, this information is only used by the development
department.
•
Upload to USB. To upload several settings from the TV to
an USB stick, which is connected to the SSB. The items are
“Channel list”, “Personal settings”, “Option codes”,
“Alignments”, “Identification data” (includes the set type
and prod code + all 12NC like SSB, display, boards),
“History list”. The “All” item supports to upload all several
items at once.
First a directory “repair\” has to be created in the root
of the USB stick.
To upload the settings, select each item separately, press
“cursor right” (or the “OK” button), confirm with “OK” and
wait until the message “Done” appears. In case the
download to the USB stick was not successful, “Failure” will
be displayed. In this case, check if the USB stick is
connected properly and if the directory “repair” is present in
the root of the USB stick. Now the settings are stored onto
the USB stick and can be used to download into another TV
or other SSB. Uploading is of course only possible if the
software is running and preferably a picture is available.
This method is created to be able to save the customer’s
TV settings and to store them into another SSB.
an USB stick, which is connected to the SSB. The items are
“Channel list”, “Personal settings”, “Option codes”,
“Alignments”, “Identification data” (includes the set type
and prod code + all 12NC like SSB, display, boards),
“History list”. The “All” item supports to upload all several
items at once.
First a directory “repair\” has to be created in the root
of the USB stick.
To upload the settings, select each item separately, press
“cursor right” (or the “OK” button), confirm with “OK” and
wait until the message “Done” appears. In case the
download to the USB stick was not successful, “Failure” will
be displayed. In this case, check if the USB stick is
connected properly and if the directory “repair” is present in
the root of the USB stick. Now the settings are stored onto
the USB stick and can be used to download into another TV
or other SSB. Uploading is of course only possible if the
software is running and preferably a picture is available.
This method is created to be able to save the customer’s
TV settings and to store them into another SSB.
•
Download from USB. To download several settings from
the USB stick to the TV, same way of working needs to be
followed as described in “Upload to USB”. To make sure
that the download of the channel list from USB to the TV is
executed properly, it is necessary to restart the TV and
tune to a valid preset if necessary. The “All” item supports
to download all several items at once.
the USB stick to the TV, same way of working needs to be
followed as described in “Upload to USB”. To make sure
that the download of the channel list from USB to the TV is
executed properly, it is necessary to restart the TV and
tune to a valid preset if necessary. The “All” item supports
to download all several items at once.
– C. Production Code. Displays the production code
of the TV, this is the serial number as printed on the
back of the TV set. Note that if an NVM is replaced or
is initialized after corruption, this production code has
to be re-written to NVM.
back of the TV set. Note that if an NVM is replaced or
is initialized after corruption, this production code has
to be re-written to NVM.
•
Operation Hours. Displays the accumulated total of
operation hours (not the stand-by hours). Every time the
TV is switched “on/off”, 0.5 hours is added to this number.
operation hours (not the stand-by hours). Every time the
TV is switched “on/off”, 0.5 hours is added to this number.
•
Errors (followed by maximum 10 errors). The most recent
error is displayed at the upper left (for an error explanation
see section “
error is displayed at the upper left (for an error explanation
see section “
5.5 Error Codes
”).
•
Reset Error Buffer. When “cursor right” (or “OK” button)
pressed here, followed by the “OK” button, the error buffer
is reset.
pressed here, followed by the “OK” button, the error buffer
is reset.
•
Alignments. This will activate the “ALIGNMENTS” sub-
menu. See Chapter
menu. See Chapter
6. Alignments
.
•
Dealer Options. Extra features for the dealers.
•
Options. Extra features for Service. For more info
regarding option codes, see chapter
regarding option codes, see chapter
6. Alignments
.
Note that if the option code numbers are changed, these
have to be confirmed with pressing the “OK” button before
the options are stored, otherwise changes will be lost.
have to be confirmed with pressing the “OK” button before
the options are stored, otherwise changes will be lost.
•
Initialize NVM. The moment the processor recognizes a
corrupted NVM, the “initialize NVM” line will be highlighted.
Now, two things can be done (dependent of the service
instructions at that moment):
corrupted NVM, the “initialize NVM” line will be highlighted.
Now, two things can be done (dependent of the service
instructions at that moment):
– Save the content of the NVM for development analysis,
before initializing. This will give the Service department
an extra possibility for diagnosis (e.g. when Develop-
ment asks for this).
an extra possibility for diagnosis (e.g. when Develop-
ment asks for this).
– Initialize the NVM.
Note: When the NVM is corrupted, or replaced, there is a high
possibility that no picture appears because the display code is
not correct. So, before initializing the NVM via the SAM, a pic-
ture is necessary and therefore the correct display option has
to be entered. Refer to Chapter
possibility that no picture appears because the display code is
not correct. So, before initializing the NVM via the SAM, a pic-
ture is necessary and therefore the correct display option has
to be entered. Refer to Chapter
6. Alignments
for details. To
adapt this option, it’s advised to use a method via a standard
RC (described below).
Changing the display option via a standard RC: Key in the
code “062598” directly followed by the “MENU” (or “HOME”)
button and “XXX” (where XXX is the 3 digit decimal display
code as mentioned on the below table).
RC (described below).
Changing the display option via a standard RC: Key in the
code “062598” directly followed by the “MENU” (or “HOME”)
button and “XXX” (where XXX is the 3 digit decimal display
code as mentioned on the below table).
S5551_0.9.21.0
How to Navigate
•
•
In SAM, the menu items can be selected with the
“CURSOR-DOWN/UP/LEFT/RIGHT” knob of the RC
transmitter.
“CURSOR-DOWN/UP/LEFT/RIGHT” knob of the RC
transmitter.
Make sure to key in all three digits, also the leading zero’s. If
the above action is successful, the front LED will go out as an
indication that the RC sequence was correct. After the display
option is changed in the NVM, the TV will go to the Stand-by
mode. If the NVM was corrupted or empty before this action, it
will be initialized fi rst (loaded with default values). This initial-
izing can take up to 20 seconds.
the above action is successful, the front LED will go out as an
indication that the RC sequence was correct. After the display
option is changed in the NVM, the TV will go to the Stand-by
mode. If the NVM was corrupted or empty before this action, it
will be initialized fi rst (loaded with default values). This initial-
izing can take up to 20 seconds.
Size
Display option
Panel (Y)
Panel (Y)
Display option
New VE Panel (F)
New VE Panel (F)
32”
327
374
40”
329
366
46”
330
375
Table 5-1-2 Display options (More de-
tails on Table 6-6)
tails on Table 6-6)
• NVM
editor. For NET TV the set “type number” must
be entered correctly.Also the production code (serial
number) can be entered here via the RC-transmitter.
Correct data can be found on the side/rear sticker.
number) can be entered here via the RC-transmitter.
Correct data can be found on the side/rear sticker.
“CURSOR UP/DOWN” key on the RC-transmitter. The
selected item will be highlighted. When not all menu items
selected item will be highlighted. When not all menu items
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fit on the screen, move the “CURSOR UP/DOWN” key to
display the next/previous menu items.
display the next/previous menu items.
•
With the “CURSOR LEFT/RIGHT” keys, it is possible to:
–
–
(De) activate the selected menu item.
–
(De) activate the selected sub menu.
•
With the “OK” key, it is possible to activate the selected
action.
action.
How to Exit SAM
Use one of the following methods:
•
Use one of the following methods:
•
Switch the TV set to STAND-BY via the RC-transmitter.
•
Via a standard RC-transmitter, key in “00” sequence, or
select the “BACK” key.
select the “BACK” key.
5.2.3
Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer or the Customer Helpdesk. The service
technician can then ask the customer to activate the CSM, in
order to identify the status of the set. Now, the service
technician can judge the severity of the complaint. In many
cases, he can advise the customer how to solve the problem,
or he can decide if it is necessary to visit the customer.
The CSM is a read only mode; therefore, modifications in this
mode are not possible.
When a customer is having problems with his TV-set, he can
call his dealer or the Customer Helpdesk. The service
technician can then ask the customer to activate the CSM, in
order to identify the status of the set. Now, the service
technician can judge the severity of the complaint. In many
cases, he can advise the customer how to solve the problem,
or he can decide if it is necessary to visit the customer.
The CSM is a read only mode; therefore, modifications in this
mode are not possible.
When in this chassis CSM is activated, a test pattern will be
displayed during 5 seconds (1 second Blue, 1 second Green
and 1 second Red, then again 1 second Blue and 1 second
Green). This test pattern is generated by the PNX51X0
(located on the 200Hz board as part of the display). So if this
test pattern is shown, it could be determined that the back end
video chain (PNX51X0 and display) is working.For TV sets
without the PNX51X0 inside, every menu from CSM will be
used as check for the back end chain video.
When CSM is activated and there is a USB stick connected to
the TV set, the software will dump the CSM content to the USB
stick. The file (CSM_model number_serial number.txt) will be
saved in the root of the USB stick. This info can be handy if no
information is displayed.
When in CSM mode (and a USB stick connected), pressing
“OK” will create an extended CSM dump file on the USB stick.
This file (Extended_CSM_model number_serial number.txt)
contains:
•
displayed during 5 seconds (1 second Blue, 1 second Green
and 1 second Red, then again 1 second Blue and 1 second
Green). This test pattern is generated by the PNX51X0
(located on the 200Hz board as part of the display). So if this
test pattern is shown, it could be determined that the back end
video chain (PNX51X0 and display) is working.For TV sets
without the PNX51X0 inside, every menu from CSM will be
used as check for the back end chain video.
When CSM is activated and there is a USB stick connected to
the TV set, the software will dump the CSM content to the USB
stick. The file (CSM_model number_serial number.txt) will be
saved in the root of the USB stick. This info can be handy if no
information is displayed.
When in CSM mode (and a USB stick connected), pressing
“OK” will create an extended CSM dump file on the USB stick.
This file (Extended_CSM_model number_serial number.txt)
contains:
•
The normal CSM dump information,
•
All items (from SAM “load to USB”, but in readable format),
•
Operating hours,
•
Error codes,
•
SW/HW event logs.
To have fast feedback from the field, a flashdump can be
requested by development. When in CSM, push the “red”
button and key in serial digits ‘2679’ (same keys to form the
word ‘COPY’ with a cellphone). A file “Dump_model
number_serial number.bin” will be written on the connected
USB device. This can take 1/2 minute, depending on the
quantity of data that needs to be dumped.
Also when CSM is activated, the LAYER 1 error is displayed via
blinking LED. Only the latest error is displayed (see also
section
5.5 Error Codes
).
How to Activate CSM
Key in the code “123654” via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
Key in the code “123654” via the standard RC transmitter.
Note: Activation of the CSM is only possible if there is no (user)
menu on the screen!
How to Navigate
By means of the “CURSOR-DOWN/UP” knob on the RC-
transmitter, can be navigated through the menus.
By means of the “CURSOR-DOWN/UP” knob on the RC-
transmitter, can be navigated through the menus.
•
12NC display. Shows the 12NC of the display.
•
12NC supply. Shows the 12NC of the power supply.
•
12NC 200Hz board. Shows the 12NC of the 200Hz Panel
(when present).
(when present).
•
12NC AV PIP. Shows the 12NC of the AV PIP board
(when present).
(when present).
Software versions
•
•
Current main SW. Displays the build-in main software
version. In case of field problems related to software,
software can be upgraded. As this software is consumer
upgradeable, it will also be published on the Internet.
Example: Q55xx1.2.3.4
version. In case of field problems related to software,
software can be upgraded. As this software is consumer
upgradeable, it will also be published on the Internet.
Example: Q55xx1.2.3.4
Example: STDBY_83.84.0.0.
•
e-UM version. Displays the electronic user manual SW-
version (12NC version number). Most significant number
here is the last digit.
version (12NC version number). Most significant number
here is the last digit.
•
AV PIP software.
•
3D dongle software version.
Quality items
•
•
Signal quality. Bad / average /good (not for DVB-S).
•
Ethernet MAC address. Displays the MAC address
present in the SSB.
present in the SSB.
•
Wireless MAC address. Displays the wireless MAC
address to support the Wi-Fi functionality.
address to support the Wi-Fi functionality.
•
BDS key. Indicates if the set is in the BDS status.
•
CI module. Displays status if the common interface
module is detected.
module is detected.
•
CI + protected service. Yes/No.
•
Event counter :
S : 000X 0000(number of software recoveries : SW
EVENT-LOG #(reboots)
S : 0000 000X (number of software events : SW EVENT-
LOG #(events)
H : 000X 0000(number of hardware errors)
H : 0000 000X (number of hardware events : SW EVENT-
LOG #(events).
S : 000X 0000(number of software recoveries : SW
EVENT-LOG #(reboots)
S : 0000 000X (number of software events : SW EVENT-
LOG #(events)
H : 000X 0000(number of hardware errors)
H : 0000 000X (number of hardware events : SW EVENT-
LOG #(events).
Service Modes, Error Codes, and Fault Finding (continued)
STBY_89.167.00
S5551_0.9.21.0
•
Set Type. This information is very helpful for a helpdesk/
workshop as reference for further diagnosis. In this way, it
is not necessary for the customer to look at the rear of the
TV-set. Note that if an NVM is replaced or is initialized after
corruption, this set type has to be re-written to NVM. The
update can be done via the NVM editor available in SAM.
is not necessary for the customer to look at the rear of the
TV-set. Note that if an NVM is replaced or is initialized after
corruption, this set type has to be re-written to NVM. The
update can be done via the NVM editor available in SAM.
•
Production Code. Displays the production code (the serial
number) of the TV. Note that if an NVM is replaced or is
initialized after corruption, this production code has to be
re-written to NVM. The update can be done via the NVM
editor available in SAM.
Contents of CSM
The contents are reduced to 3 pages: General, Software
versions and Quality items. The group names itself are not
shown anywhere in the CSM menu.
The contents are reduced to 3 pages: General, Software
versions and Quality items. The group names itself are not
shown anywhere in the CSM menu.
General
•
Installed date. Indicates the date of the first installation of
the TV. This date is acquired via time extraction.
the TV. This date is acquired via time extraction.
•
Options 1. Gives the option codes of option group 1 as set
in SAM (Service Alignment Mode).
in SAM (Service Alignment Mode).
•
Options 2. Gives the option codes of option group 2 as set
in SAM (Service Alignment Mode).
in SAM (Service Alignment Mode).
•
12NC SSB. Gives an identifi cation of the SSB as stored in
NVM. Note that if an NVM is replaced or is initialized after
corruption, this identifi cation number has to be re-written
to NVM. This identifi cation number is the 12nc number of
the SSB.
corruption, this identifi cation number has to be re-written
to NVM. This identifi cation number is the 12nc number of
the SSB.
•
Stand-by SW. Displays the build-in stand-by processor
software version. Upgrading this software will be possible
via USB (see section
via USB (see section
5.9 Software Upgrading
)
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How to Exit CSM
Press “MENU” (or "HOME") / “Back” key on the RC-transmitter.
Press “MENU” (or "HOME") / “Back” key on the RC-transmitter.
5.3
Stepwise Start-up
When the TV is in a protection state due to an error detected by
stand-by software (error blinking is displayed) and SDM is
activated via shortcutting the SDM solder path on the SSB, the
TV starts up until it reaches the situation just before protection.
So, this is a kind of automatic stepwise start-up. In combination
with the start-up diagrams below, you can see which supplies
are present at a certain moment. Caution: in case the start-up
in this mode with a faulty FET 7U0X is done, you can destroy
all IC’s supplied by the +1V8 and +1v1, due to overvoltage (12V
stand-by software (error blinking is displayed) and SDM is
activated via shortcutting the SDM solder path on the SSB, the
TV starts up until it reaches the situation just before protection.
So, this is a kind of automatic stepwise start-up. In combination
with the start-up diagrams below, you can see which supplies
are present at a certain moment. Caution: in case the start-up
in this mode with a faulty FET 7U0X is done, you can destroy
all IC’s supplied by the +1V8 and +1v1, due to overvoltage (12V
on XVX-line). It is recommended to measure first the FET
7U0X or others FET’s on shortcircuit before activating SDM via
the service pads.
7U0X or others FET’s on shortcircuit before activating SDM via
the service pads.
The abbreviations “SP” and “MP” in the figures stand for:
•
•
SP: protection or error detected by the Stand-by
Processor.
Processor.
•
MP: protection or error detected by the MIPS Main
Processor.
Processor.
Figure 5-3 Transition diagram
18770_250_100216.eps
100402
Active
Semi
St by
St by
Mains
on
Mains
off
GoToProtection
- WakeUp requested
- Acquisition needed
- Tact switch pushed
- Acquisition needed
- Tact switch pushed
- stby requested and
no data Acquisition
required
no data Acquisition
required
- St by requested
- tact SW pushed
- tact SW pushed
WakeUp
requested
Protection
WakeUp
requested
(SDM)
GoToProtection
Hibernate
- Tact switch pushed
- last status is hibernate
- last status is hibernate
after mains ON
Tact switch
pushed
Service Modes, Error Codes, and Fault Finding (continued)
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