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1.

Disassemble only the DVD DECK PARTS parts listed
here. Minute adjustments are needed if the
disassembly is done. If the repair is needed except
listed parts, replace the DVD MECHA ASS'Y.

1.

Remove the screw (1).

2.

Remove the screw (2).

3.

Unlock the 5 supports (3).

4.

Remove the Insulator (R) from the Loader Ass'y.

5.

Remove the Traverse Ass'y and Plate Trvs Ud.

1.

Remove the Insulator (R).

2.

Remove the screw (1).

3.

Remove the Feed Rack Ass'y.

4.

Unlock the 2 supports (2).

5.

Remove the PCB630.

6.

Remove the screw (3).

7.

Remove the Gear Feed.

8.

Remove the Gear Middle.

9.

Remove the 2 screws (4).

Traverse Ass'y

Insulator (R)

(1)

(2)

Plate TRVS UD

(3)

(3)

Fig. 2-1-C

Check Lock

9.

Remove the 2 screws (4).

10. Remove the Gear Motor.
11. Remove the Feed Motor.

• Screw Torque: 1.0 ± 0.3kgf•cm (screw(1))

• Screw Torque: 3.0 ± 0.3kgf•cm (screw(2))

1.

In case of the Traverse Ass'y installation, hook the wire
on the Loader Ass'y as shown Fig. 2-1-B to Fig. 2-1-C.

• Screw Torque: 1.3 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 2.5 ± 0.3kgf•cm (Screw (3))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (4))

                       Loader Ass'y (Top side)

Loader Sub Ass'y

( )

(3)

(3)

Fig. 2-1-A

Fig. 2-1-B

Check Lock

Check Lock

Check Lock

(3)

Chassis 

Feed Motor

Gear Middle

(4)

(3)

Gear Feed

(2)

(1)

PCB630

Feed Rack Ass'y

Gear Motor

Fig. 2-2-A

Insulator (R)

1.

In case of the Gear Motor installation, check if the value
of the Fig. 2-2-B is correct.

2.

When installing the wire of the PCB630 install it correctly
as Fig. 2-2-C.
Manual soldering conditions

• Soldering temperature: 350 ± 5

o

C

• Soldering time: Within 4 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu

3.

When installing the Feed Rack Ass'y, push both ends to
align the teeth as shown Fig. 2-2-D. Then install it.

4.

In case of the Insulator (R) installation, install correctly as
Fig. 2-2-E.

5.

After the assembly of the Traverse Ass'y, hook the wire
on the Traverse Ass'y as shown Fig. 2-2-F.

• In case of remove FEED MOTOR that has to arrange wire as following

                                                               7.0 ± 0.1mm

the picture on above.

                                Insulator (R)

Gear Motor

Feed Motor

Safety surface for pressing of the insert.

Fig. 2-2-B

Fig. 2-2-E

Traverse Ass'y (Top Side)

Fig. 2-2-F

Check Hook

Traverse Ass'y

Check Hook

UP SIDE

BOTTOM

1.

Remove the 3 screws (1).

          ~FEED MOTOR~

2.

Remove the Chassis Main Ass'y.

3.

Remove the Roller Ass'y.

4.

Remove the Gear Roller.

5.

Remove the Lumirror Washer.

                                             • Install wire from (1) to (4) in order.

6.

Remove the Roller Cone.

7.

Remove the Shaft Roller .

8.

Remove the screw (2).

9.

Remove the Loading Motor PCB Ass'y.

10. Remove the screw (3).
11. Remove the Loading Motor.
12. Remove the Gear Worm.
13. Remove the Rack Lever.

1.

When Chassis Main Ass'y is removed, it is necessary to 
change the position of Lever Disc and Guide Disc.

2.

In case of the Chassis Main Ass'y, check position Lever 
Disc, Lever Guide and Boss of Rack Disc Sensor as shown

Feed Rack Ass'y

Fig. 2-3-A.

                                       • Remove the Lever Guide in the direction of arrow.

PCB630

Fig. 2-2-C

Push

Push

Fig. 2-2-D

~FEED MOTOR~

WHITE(3)

BROWN(4)

GREEN(1)

YELLOW(2)

Fig. 2-3-A

Check Boss

Check Position

Chassis Main Ass'y

Frame Main Ass'y

Lever Guide

• Install wire from (1) to (2) in order.

          RED(2)

          BLACK(1)          

• Screw Torque: 3.0 ± 0.3kgf•cm (Screw (1))

• Screw Torque: 0.8 ± 0.3kgf•cm (Screw (2))

Loading Motor PCB Ass'y

Lumirror Washer

Roller Cone

Rack Lever

Shaft Roller

Roller Cone

Lumirror Washer

Gear Roller 

Chassis Main Ass'y

Frame Main Ass'y

(1)

(1)

(1)

(3)

Loading Motor

Gear Worm

(2)

Loading Motor PCB Ass'y

Fig. 2-3-D

Roller Sub Ass'y

Fig. 2-3-E

Roller Sub Ass'y

• Screw Torque: 0.8 ± 0.3kgf•cm (Screw (2))

• Screw Torque: 1.0 ± 0.3kgf•cm (Screw (3))

1.

In case of the Gear Worm installation, check if the value
of the Fig. 2-3-C is correct.

2.

When installing the wire of the Loading Motor PCB Ass'y, 
install it correctly as Fig. 2-3-D.
Manual soldering conditions

• Soldering temperature: 350 ± 5

o

C

• Soldering time: Within 4 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu

3.

In case of the Roller Cone installation, install correctly as
Fig. 2-3-E.

4.

In case of the Lumirror Washer installation, 
install correctly as Fig. 2-3-F.

                                                   1.8 + 0, - 0.1mm

5.

In case of the Gear Roller installation, check if the value
of the Fig. 2-3-G is correct.

6.

After the assembly of the Loader Sub Ass'y, hook the wire
on the Loader Sub Ass'y as shown Fig. 2-3-H.

 

                                               

                                                                             14.3 + 0, - 0.1mm

                        Loader Sub Ass'y

Fig. 2-3-B

Gear Worm

Loading Motor

Safety surface for pressing of the insert.

Fig. 2-3-C

Fig. 2-3-G

Roller Sub Ass'y

Fig. 2-3-F

Fig. 2-3-H

Check Hook

Check Hook

Safety surface for 

pressing of the insert.

1.

Unlock the support (1).

2.

Remove the Retainer Shutter Ass'y.

3.

Remove the Spring Shutter.

4.

Remove the 3 screws (2).

5.

Remove the Plate Retainer.

6.

Remove the Retainer Shutter.

7.

Unlock the 2 supports (3).

8.

Remove the Cover Clamper.

9.

Unlock the 3 supports (4).

10. Remove the Plate Clamper.

11. Remove the Magnet Clamper.
12. Remove the Clamper.
13. Unlock the support (5).
14. Remove the Guide Disc.
15. Remove the Lever Guide.

                                               

16. Remove the Spring Lever Guide.
17. Remove the Spring Lever Disc.
18. Remove the Lever Disc.

                                 Spring Shutter (2pcs)

                             Clamper Ass'y

Fig. 2-4-B

Check Hook

Frame Main Ass'y

Retainer Shutter

                                               

1. When installing the FFC, fold it correctly and install it as

shown from Fig. 2-5-A to Fig. 2-5-D.

1. Do not make the folding lines except the specified

positions for the FFC.

• Screw Torque: 0.7 ± 0.3kgf•cm (Screw (2))

                                                                              35 ± 1mm

1.

In case of the Retainer Shutter Ass'y installation, 
check if the value of the Fig. 2-4-B is correct.

                                                 Fold

2.

In case of the Clamper Ass'y installation, 
check if the value of the Fig. 2-4-C is correct.

Guide Disc

Frame Mian

Spring Lever Disc

(5)

(2)

Lever Disc

Lever Guide

Spring Lever Guide

Cover Clamper

Plate Clamper

Magnet Clamper

Clamper

(2)

(2)

Retainer Shutter

Spring Shutter

Fig. 2-4-A

Fig. 2-4-C

Fig. 2-5-A

Printing Surface

Plate Retainer

(1)

(3)

(4)

Check Hook