DOWNLOAD Sharp XG-NV7XE (serv.man3) Service Manual ↓ Size: 1.04 MB | Pages: 43 in PDF or view online for FREE

Model
XG-NV7XE (serv.man3)
Pages
43
Size
1.04 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / Service Instructions, Troubleshooting Intro to DMD
File
xg-nv7xe-sm3.pdf
Date

Sharp XG-NV7XE (serv.man3) Service Manual ▷ View online

17
XG-NV7XE
XG-NV7XM
Resetting the TOTAL LAMP TIMER
When the lamp has been replaced, reset the total lamp timer in the following steps.
Resetting procedure
1. While holding down the “ENTER”, “ADJ.
"
” and “ADJ.
|
” keys on the set at the same time, turn on the POWER
ON key.
2. Now the total lamp timer is reset to zero. “0000H” appears on the screen.
Lamp
The lamp in this projector operates for approximately 1,500 cumulative hours, depending on the usage environ-
ment. It is recommended that the lamp be replaced after 1,400 cumulative hours of ues or when you notice a
significant deterioration of the picture and color quality. The lamp usage time can be checked with the On-screen
Display.
Problem
· Blocked air intake.
· Cooling fan breakdown.
· Internal circuit failure.
· Burnt-out lamp.
· Lamp circuit failure.
Possible Solution
· Relocate the projector to an area with
proper ventilation.
· Take the projector to your nearest Au-
thorized Sharp Industrial DLP Products
Dealer or Service Center for repair.
· Carefully replace the lamp.
· Take the projector to your nearest Au-
thorized Sharp Industrial DLP Products
Dealer or Service Center for repair.
Maintenance Indicator
TEMPERATURE
WARNING indicator
LAMP REPLACE-
MENT indicator
IrCOM
AUTO SYNC
GAMMA
FREEZE
UNDO
MENU
LENS
MUTE
VOLUME
ON
OFF
INPUT
ENTER
TEMP.
LAMP
POWER
RESIZE
ENLARGE
ENTER ADJ.
"
ADJ.
|
Condition
The internal
temperature is
abnormally high.
The lamp does
not light up.
CAUTION
»
Intense light hazard. Do not attempt to look into the aperture and lens while the projector is operating.
»
As the usage environment can vary significantly, the projector lamp may not operate for 1,500 hours.
18
XG-NV7XE
XG-NV7XM
Readjustment
Not needed.
Not needed.
Not needed.
Not needed.
Phillips screwdriver, red gradation pattern signal.
Optical adjustment
What to readjust after replacement
Reflection lens
Cylinder mirror
Mirror A
Mirror B
Requirements for adjustments
Color wheel
Enter the red gradation pattern from RGB1. Make sure the pattern
appears normal on screen.
If not, loosen the wheel sensor screw and move the sensor up and
down until the gradation appears crisp on screen. (White lines and
magenta portions are not allowed.)
Adjustment after color wheel replacement
Note: Never peel off the sensing seal and
balancer from around the motor.
Normal
Unacceptable
Black
Red
Black
Gradation pattern
White lines
Magenta
Red
Red
Red
Color Wheel
Sensing Seal
Balancer
Wheel Sensor Screw
Lens
19
XG-NV7XE
XG-NV7XM
1. Outline of DMD
(Digital Micro Mirror Device)
The DMD is one of the ultra-micro electromechanical
systems called MEMS (Microeletromechanical System).
The DMD can be fabricated by employing the existing
0.8 micron rule, which is the established semiconduc-
tor manufacturing technology.
The DMD is an optical switch of semiconductor chip
fabricated by connecting several hundred thousand to
one million and several hundred thousand mirrors
(16µm X 16µm in size) onto the CMOS SRAM
semiconductor memory and these mirrors rotate
mechanically when digital electric signal is received.
In the DMD, the mirror rotates at an angle of ±10
degrees by the action of electrostatic field produced by
voltage which is generated on the SRAM memory. The
rotation of this mirror changes the direction of reflected
light, the principle of which is applied for the optical
switch. The gray scale (or color gradation) of reflected
light is achieved by controlling the response time (or
ON-time) of the mirror with digital signal (8-bit pulse
width modulation [PWM] signal) (Processing with 10-
bit PWM signal is now also available).
The gray scale has 256 tones. Hence, the total nµmber
of tones for RGB full primary colors counts as many as
256 X 256 X 256 = 16,700,000.
2. Structure of DMD Pixel
Figure 3. shows an exploded view of the DMD pixel.
The DMD monolithically consists of the four layers;
mirror, yoke and hinge, metal-3, and CMOS memory.
The mirror is made of 16 µm X 16 µm alµminµm plate.
The mirror is rigidly connected to the yoke below. The
yoke, in turn, is connected by two thin mechanically
compliant torsion hinges to the posts that are attached
to the PWB below. The address electrodes for the mirror
and yoke are connected to the complementary sides
of the PWB below. The yoke and mirror are connected
to the bias-reset bus formed on the metal-3 layer. The
bias-reset bus interconnects the yoke and mirrors of
each pixel to the bond pad around the chip.
When the digital signals [1] and [0] are written on the
CMOS SRAM, the mirror supported by the posts
inclines diagonally toward the PWB side. The angle of
inclination is ±10 degrees.
DMD AND PRINCIPLE OF OPTICAL SYSTEM
2
3
4
5
6
7
8
9
10
11
12
Figure 3.  DMD pixel exploded view
Mirror
(Layers)
Mirror
Torsion Hinge
Yoke
Yoke
and Hinge
Via 2 Contact
    to CMOS
Metal-3
Landing
Site
CMOS
Memory
Landing Tip
Mirror
Address
Electrode
Yoke
Address
Electrode
Bias-Reset
Bus
About 500,000 micro mirrors are found at the
central white part.
Figure 1.  DMD (SVGA Specification)
Mirrors (each one of squares).
Area of a mirror is 16 µm X 16 µm. The space
between adjacent mirrors is 1 µm.
* DMD and DLP are the trademarks of Texas Instruments, Inc., U.S.A.
Figure 2.  Microscopic View of DMD
20
XG-NV7XE
XG-NV7XM
3. Switching of Mirror
The mirror reflects light in one of two directions,
depending of the state of underlying memory cell. The
mirror rotates by a force of electrostatic attraction
produced by voltage difference between the mirror and
the memory cell. With the memory cell being in the ON
(1) state, the mirror rotates by +10 degrees. With the
memory cell being in the OFF (0) state, the mirror rotates
by -10 degrees. 
Figure 5. shows a close-up of DMD
mirrors operating.
Mirror – 10 deg
Mirror + 10 deg
CMOS
Substrate
Landing Tip
Yoke
Hing
Figure 4. Two DMD pixels
(mirrors are shown as transparent)
By combining the DMD with a suitable light source and
projection optics (
Figure 6.), the mirror reflects incident
light either into or out of the center of the projection lens
by a simple beam steering technique. Thus, the (1) state
of the mirror appears bright and the (0) state of the mirror
appears dark.
Figure 5.  Images of operating DMD
Figure 6.  DMD optical switching principle
Flat
Pixel
Image
+10
°
–10
°
+10
°
20
°
20
°
40
°
Projection
Lens
Light From
Illuminator
Flat
Pixel
Mirror
–10
°
Page of 43
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