Sharp AR-M550 (serv.man12) Service Manual ▷ View online
AR-M550/M620 DETAILS OF EACH SECTION 6 - 64
[Toner hopper and toner bottle section]
A. Outline
Adoption of the rotating toner bottle enables large capacity with a com-
pact toner bottle size.
pact toner bottle size.
When the remaining toner detection sensor in the toner hopper unit
detects no toner, the toner bottle turns to supply toner to the toner hop-
per. Following supply, since the sensor detects full or empty status
inside the toner hopper based on a standard quantity of approximately
150 g of toner, even if the toner cartridge becomes empty, copying is
not immediately suspended because toner inside the toner hopper is
used (approximately 5K/6% print duty documents).
detects no toner, the toner bottle turns to supply toner to the toner hop-
per. Following supply, since the sensor detects full or empty status
inside the toner hopper based on a standard quantity of approximately
150 g of toner, even if the toner cartridge becomes empty, copying is
not immediately suspended because toner inside the toner hopper is
used (approximately 5K/6% print duty documents).
The employment of new toner has reduced the toner consumption per
page by 20 -30%.
page by 20 -30%.
8
Transfer roller
Applies a voltage to transfer toner from the OPC drum to paper.
9
Drum separation pawl
Separates paper from the OPC drum mechanically.
10
Cleaning blade
The protection circuit to prevent against electric leak of high voltage through the paper guide when the
humidity is high. 200 Ohm each.
humidity is high. 200 Ohm each.
11
Resist roller
Deflects paper to adjust the paper feed timing to the process section.
12
Paper dust cleaner
Remove paper dust from the resist roller to reduce paper dust entry to the process section.
No.
Name
Functions
Destination
Toner filling amount
Life with 6% print duty
documents
Except Japan
1,430g
72,000 sheets
Japan
Provisionally 1,180g
50,000 sheets or more
AR-M550/M620 DETAILS OF EACH SECTION 6 - 65
B. Major parts and signal functions
Code
Signal
name
Name
Function/Operation
Type
Model
Note
TM1X
TM1X
Toner motor 1
Transports toner in the toner hopper to
the developing unit. /Transports waste
toner to the waste toner section.
the developing unit. /Transports waste
toner to the waste toner section.
Synchronous
motor
motor
TM2X
TM2X
Toner motor 2
Transports toner in the toner bottle to the
toner hopper.
toner hopper.
Synchronous
motor
motor
TFSD
TFSD
Toner remaining quantity
detection signal
detection signal
Toner hopper remaining quantity
detection
detection
CRUM
CRUM lap
Stores the toner bottle information.
No.
Name
Operation
1
TH shutter
Serves as a shutter to supply toner from the toner bottle unit to the toner hopper. When a toner bottle
unit is installed, the shutter opens.
unit is installed, the shutter opens.
2
Toner mixing roller
Mixes toner in the toner hopper.
3
Waste toner box drive gear
Drives the waste toner transport parts.
4
Waste toner transport plate
Remains toner evenly in the waste toner box.
5
Waste toner transport plate
Remains toner evenly in the waste toner box.
6
Waste toner shutter
Serves as a shutter to receive waste toner from the process unit.
7
TH shaft
Toner supply roller to the toner unit section.
8
Toner supply roller
Toner supply roller to the developing unit section.
TM2X
TM1X
1
7
6
5
4
3
2
10
9
8
11
12
12
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
12
11
10
12
11
10
4
3
2
1
4
3
2
1
2
1
1
2
2
2
1
1
2
2
PCU PWB
CRUSDA
CRUCLK
+5V2
GND2
B12B-PHDSS-B
CN-11
TNCA
GND2
+24V1
TM1a
TM1b
TM2a
TM2b
TFSD
+24V1
TFSD
GND2
TFSD
GND2
TM1a
TM1b
TM1b
GND2
+5V2
CRUCLK
CRUSDA
GND2
+5V2
CRUCLK
CRUSDA
GND2
(NC)
(NC)
SRA-01T-3.2
GND2
PHR-4
+24V1
(NC)
TFSD
CRUCLK
CRUSDA
CRUSDA
GND2
DRAWER TSR-04V-K
+5V2
SMR-02V-N/SMP-02V-NC
TM1a
TM1b
TM1b
SRA-01T-3.2
SMR-02V-N/SMP-02V-NC
TM2a
TM2b
TM2b
TSDP-12V-K/TSDR-12V-K
TONER HOPPER
8
7
2
1
TFSD
3
2
7
8
1
6
5
4
TFSD
CRUM
AR-M550/M620 DETAILS OF EACH SECTION 6 - 66
C. Operational descriptions
(1) Composition
The toner cartridge is composed of the toner bottle with toner filled in it,
the TB holder lower which holds the toner bottle and to which the
CRUM and the waste toner box assembly are attached, and the TG
holder upper.
the TB holder lower which holds the toner bottle and to which the
CRUM and the waste toner box assembly are attached, and the TG
holder upper.
The TB holder lower is attached to the TB shutter. When inserting it to
the machine, the toner hopper rib releases the shutter lock pawl, and
opens in linkage with the TH shutter. When removing the toner car-
tridge from the machine, the TB shutter closes.
the machine, the toner hopper rib releases the shutter lock pawl, and
opens in linkage with the TH shutter. When removing the toner car-
tridge from the machine, the TB shutter closes.
NOTE: The toner discharge port of the toner bottle is sealed by the
heat seal. Do not rotate the toner bottle manually, or the heat
seal is dismantled and toner is discharged from the TB shutter
port.
seal is dismantled and toner is discharged from the TB shutter
port.
(2) Operation
The toner remaining quantity sensor in the toner hopper detects the
toner remaining quantity by the toner stirring roller rotation. When there
is little toner, the toner bottle rotating motor of the machine is rotated.
The toner bottle rotates at 4.2rpm. Toner of about 54g is supplied to
the toner hopper for every rotation. When toner full is not detected after
detecting the state with little toner for a certain period (4min), the toner
cartridge is judged as empty, and the display to urge toner cartridge
replace is shown on the operation panel.
toner remaining quantity by the toner stirring roller rotation. When there
is little toner, the toner bottle rotating motor of the machine is rotated.
The toner bottle rotates at 4.2rpm. Toner of about 54g is supplied to
the toner hopper for every rotation. When toner full is not detected after
detecting the state with little toner for a certain period (4min), the toner
cartridge is judged as empty, and the display to urge toner cartridge
replace is shown on the operation panel.
NOTE: When the power is turned on for toner hopper replacement or
cleaning, the toner cartridge replacement display is shown
though toner is not accumulated enough in the toner hopper.
In such a case, turn off/on the power again.
though toner is not accumulated enough in the toner hopper.
In such a case, turn off/on the power again.
Shutter lock pawl
TB holder upper
Toner bottle
Toner bottle
TB shutter
TB holder lower
CRUM
CRUM
TH shutter
TB holder upper
Heat seal
TB holder lower
AR-M550/M620 DETAILS OF EACH SECTION 6 - 67
D. Maintenance and parts replacement
(1) Maintenance list
✕
: Check (Clean, replace, or adjust as necessary.)
❍
: Clean
▲
: Replace
∆
: Adjust
✩
: Lubricate
❏
: Shift position
(2) Maintenance and parts replacement
(List of Replacement Parts)
a. Toner bottle unit
1) Open the front door.
2) Remove the toner bottle.
b. Toner hopper unit
1) Remove the toner bottle. (See “a. Toner bottle unit” in this section)
2) Open the process cover.
3) Remove the toner hopper unit.
4) Clean the shutter area.
AR-M550U/M550N (PM: 250K)
When
calling
250K 500K 750K 1000K 1250K 1500K 1750K 2000K
Remark
AR-620U/M620N (PM: 300k)
300K 600K 900K 1200K 1500K 1800K 2100K 2400K
Unit name
No.
Part name
Developing
section
section
1
Toner bottle
Assembly when
installing/
Replacement by user
when empty
installing/
Replacement by user
when empty
2
Toner hopper
❍
❍
❍
❍
❍
❍
❍
❍
❍
Cleaning the shutter
area
area
2
1
No.
Unit
Parts
a
Toner bottle unit
b
Toner hopper unit
1
Toner sensor
2
Toner motor 1
c
Other
1
Toner motor 2
a
c-1
b-1
b-2
b
Click on the first or last page to see other AR-M550 (serv.man12) service manuals if exist.