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Model
AR-161 (serv.man8)
Pages
10
Size
171.21 KB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AR161 Service Manual-Operational Descriptions
File
ar-161-sm8.pdf
Date

Sharp AR-161 (serv.man8) Service Manual ▷ View online

B. Basic structure of scanner section
1
Copy lamp (Xenon lamp)
Generate photo energy to scan documents.
2
Reflector (Converging plate)
Collects light emitted from the copy lamp and radiate the document.
3
No. 1 mirror
Refracts the reflection light from the document to No. 2 mirror. 
4
No. 2 mirror
Refracts the reflection light from No. 1 mirror.
5
No. 3 mirror
Refracts the reflection light from No. 2 mirror.
6
Lens
Converges reflected light from the document to form images on the CCD element.
7
No. 2/3 mirror unit
Includes No. 2/3 mirror. Driven in synchronization with the copy lamp unit. 
8
Copy lamp unit
Includes the copy lamp, the reflector, and No. 1 mirror. Driven in synchronization with No. 2/3
mirror unit by the mirror motor.  
9
CCD PWB
Reflected light (image) formed on the CCD is converted into electrical signals (analog signals)
then into digital signals and sent to the MCU.
10
Mirror motor
Drives the copy lamp unit and No. 2/3 mirror unit according to the scanning speed. 
11
MHPS (Mirror home position sensor)
Detects the  home position of No. 2/3 mirror unit.
12
Reference white plate
Reference white sheet for scanning documents. The reference line of magnification ratio
adjustment during SIM is also drawn. 
13
OC glass
Glass table to put a document on it. 
The light from the light source (Xenon lamp) is reflected by a document and passed through three mirrors and reduction lenses to the CCD element
(image sensor) where images are formed. This system is known as the reduction image sensor system. Photo energy on the CCD element is
converted into electrical signals (analog signals). (Photo-electric conversion). The output signals (analog signals) are converted into digital signals
(A/D conversion) and passed to the MCU (main control/image process section). The resolution at that time is 400dpi. The mirror unit in the scanner
section is driven by the mirror motor. The MHPS is provided to detect the home position of the copy lamp unit.
3. Process section 
A. Basic structure
1
Main charger unit
Charges the OPC drum. 
2
Cleaning blade
Collects waste toner on the OPC
drum. 
3
OPC drum
Images are formed by laser beams
electrically, and toner is attached to
the image. 
4
Transfer unit
Toner on the OPC drum is transferred
to the print paper by the potential
difference. 
5
Resist roller
Makes synchronization between the
paper and the print image. 
6
MG roller
Magnetic brush is formed by
developer to put toner on the OPC
drum. 
7
(Laser beam)
Forms images on the OPC drum.
AR-160/161 FM/E [6] OPERATIONAL DESCRIPTIONS 11/27/1998
AR-161
6 – 2
Operation cycle
B. Outline of print process
The printer section of this machine employs the laser print system
where print images are formed by the laser beams on the OPC drum.
A high voltage (corona) is applied from the main charger to the OPC
drum to charge the OPC drum. 
Laser beams are radiated to the charged OPC drum to form electrical
images on the OPC drum. (Exposure)
(At that time, the print image on the OPC drum cannot be seen: latent
electrostatic image)
By the potential difference between the unexposed area and the
latent electrostatic images, toner ia attracted only to the im-
ages.(Developing)
(At that time, the print image formed by toner on the OPC drum can
be seen. Visible images)
The toner image on the OPC drum is transferred on the print paper
by the transfer corona (voltage). 
After that, the print paper with the toner image on it is subject to heat
and pressure in the fusing section to fuse the image on the paper.
This machine employs the following organic photoconductor (OPC)
drum.
C. Actual print process
(1) Charging
A high voltage is applied to the main charger, and negative charges
are discharged to the OPC drum. A screen grid is provided between
the main charger and the OPC drum, and negative charges are
uniformly charged on the OPC drum surface.
Positive charges are attracted by the negative electrode on the OPC
drum surface and excited in the aluminum layer in the OPC drum.
Paper exit roller
Paper exit
Heat roller
Fusing
Cleaning blade
Waste toner box
Separation
Cleaning
Separation charger
High voltage power
High voltage power
Main charger
Charging
Transfer
Transfer
Transfer charger
High voltage power
Laser scanning unit
Laser beam
Exposure
Developing
Synchronization 
with drum
Resist roller
High voltage
power
Developing unit
Toner hopper
Developer
Toner
Cassette paper 
feed
Manual paper 
feed
(20microns thick)
Aluminium drum
Pigment layer (0.2
to 0.3 microns thick)
An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)
OPC layer
DC5.5KV
(-525V/-400V)
AR-160/161 FM/E [6] OPERATIONAL DESCRIPTIONS 11/27/1998
AR-161
6 – 3
(2) Exposure 
A Laser beam is generated from the semiconductor laser and control-
led by the print pattern signal. The laser writes onto the OPC drum
surface through the polygon mirrors and lens. The resistance of the
OPC layer decreases for an area exposed by the laser beam (cor-
responding to the print pattern signal). The beam neutralizes the
negative charge. An electrostatic latent image is formed on the drum
surface.
(3) Developing (DC bias)
A bias potential is applied to the MG roller in the two component
magnetic brush developing method, and the toner is charged nega-
tive through friction with the carrier. Non-image area of the drum
surface charged with negative potential repel the toner, whereas the
laser exposed portions where no negative charges exist, attract the
toner. As a result, a visible image appears on the drum surface.
Toner is attracted over the shadowed area because of the developing
bias.
(4) Transfer
The visible image on the drum surface is transferred onto the print
paper by applying a positive charge from the transfer corona to the
backside of the print paper.
(5) Separation
Since the print paper is charged positively by the transfer corona, it is
discharged by the separation corona. The separation corona is con-
nected to ground.
(6) Cleaning
Toner remaining on the drum is removed and collected by the clean-
ing blade. It is transported to the waste toner collecting section in the
cleaning unit by the waste toner transport roller.
OPC layer
Pigment
layer
Aluminum
OPC layer
Pigment
layer
Aluminum
layer
Drum surface charge
sfter the exposure
Non-image area
Image area
Semiconductor laser
Exposure
(semiconductor laser)
layer
S
N
N
MG roller
 
DC
-400v
-8V
: Carrier (Magnetized particle)
: Toner (Charge negative by friction)
(N) (S) : Pemanent magnet
            (provided in three locations)
-600
0
Toner attract
potential
D
ru
m
 s
u
rfac
e p
o
te
nt
ia
l
Non-image area
Developing bias
Image area
Residual potential (-50 to -100V)
Charge
Exposure
Developing
Transfer
Discharge
Charge
Time
-400
AR-160/161 FM/E [6] OPERATIONAL DESCRIPTIONS 11/27/1998
AR-161
6 – 4
(7) Optical discharge (Semiconductor laser)
Before the drum rotation is stopped, the semiconductor laser is
radiated onto the drum to reduce the electrical resistance in the OPC
layer and eliminate residual charge, providing a uniform state to the
drum surface for the next page to be printed.
When the electrical resistance is reduced, positive charges on the
aluminum layer are moved and neutralized with negative charges on
the OPC layer.
a. Charge by the Scorotron charger
<1> Function
The Scorotron charger functions to maintain the surface potential of
the drum even at all times which. It is used to control the surface
potential regardless of the charge characteristics of the photoconduc-
tor.
<2> Basic function
A screen grid is placed between the saw tooth and the photoconduc-
tor. A stable voltage is added to the screen grid to maintain the
corona current on the photoconductor. As the photoconductor is
charged by the saw tooth from the main corona unit, the surface
potential increases. This increases the current flowing through the
screen grid. When the photoconductor potential nears the grid poten-
tial, the current turns to flow to the grid so that the photoconductor
potential can be maintained at a stable level.
b. Process controlling
<1> Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) developing
method. Therefore, if the developing bias is added before the drum is
charged, toner is attracted onto the drum. If the developing bias is not
added when the drum is charged, the carrier is attracted to the drum
because of the strong electrostatic force of the drum.
To avoid this, the process is controlled by adjusting the drum poten-
tial and the grid potential of the Scorotron charger.
<2> Basic function
Voltage added to the screen grid can be selected, high and low.
To make it easily understood, the figure below shows voltage transi-
tion at the developer unit.
<3> Start
1) Because the grid potential is at a low level, the drum potential is at
about –400V. (Carrier may not be attracted though the carrier is
pulled towards the drum by the electrostatic force of –400V.)
2) Developing bias (–400V) is applied when the photoconductor
potential is switched from LOW to HIGH.
3) Once developing bias (–400V) is applied and the photo conductor
potential rises to HIGH, toner will not be attracted to the drum.
<4> Stop
The reverse sequence takes place.
c. Retaining developing bias at an abnormal occurrence
<1> Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly abates
and the carrier makes deposits on the drum because of strong static
power. To prevent this, the machine incorporates a function to retain
the developing bias for a certain period and decrease the voltage
gradually against possible power loss.
<2> Basic function
Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should stop
before completing the normal print cycle. The developing bias can be
added before resuming the operation after an abnormal interruption.
Therefore, carrier will not make a deposit on the drum surface.
4. Laser unit
The image data sent from the MCU (image process circuit) is sent to
the LSU  (laser unit), where it is converted into laser beams.
A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images are
formed on the OPC drum by the polygon mirror and f
θ
 lens, etc.
The laser beams are passed through the collimator lens, the cylindri-
cal lens, the polygon mirror, the f
θ
 lens, and the mirror to form images
on the OPC drum in the main scanning direction. The laser emitting
PWB is provided with the APC (auto power control) in order to
eliminate fluctuations in the laser power. The BD PWB works for
measurement of the laser writing start point.
1
Semiconductor laser
Generates laser beams
2
Collimator lens
Converges laser beams in parallel
3
Polygon
mirror,polygon motor
Reflects laser beams at a constant
rpm
4
BD (Mirror, lens,
PWB)
Detects start timing of laser
scanning
5
f
θ
 lens
Converges laser beams at a spot
on the drum.
Makes the laser scanning speeds
at both ends of the drum same as
each other. (Refer to the figure
below.)
6
Laser emitting PWB
Emits laser beams according to the
image data.
Semiconductor laser
0
START
STOP
Print potentioal
Toner attract
potential
2)
3)
1)
Low
4)
High
Drum potential
Developing bias
Time
AR-160/161 FM/E [6] OPERATIONAL DESCRIPTIONS 11/27/1998
AR-161
6 – 5
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