Sharp AL-2020 (serv.man2) Service Manual ▷ View online
AL-2040 CONSUMABLE PARTS 3 - 1
[3] CONSUMABLE PARTS
1. Supply system table
2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:
(1) Normal operating condition
Temperature: 20 - 25°C
Humidity: 65 ± 5%RH
(2) Acceptable operating condition
(3) Transport condition
(4) Supply storage condition
No.
Name
Content
Life
Product name
Package
1
Develop cartridge (Black) x 1
Toner/developer cartridge x 1
(Toner: Net weight 124g) (Developer: Net weight 180g)
(Toner: Net weight 124g) (Developer: Net weight 180g)
4K
(5% document)
(5% document)
AL-110DC
5
2
Drum cartridge
Drum cartridge
18K
AL-100DR
5
Humidity (RH)
85%
60%
20%
10˚C
30˚C
35˚C
Humidity (RH)
90%
60%
15%
–25˚C
30˚C
40˚C
Humidity (RH)
90%
20%
–5˚C
45˚C
AL-2040 CONSUMABLE PARTS 3 - 2
3. Production control number (lot No.) identification
<Developing cartridge>
∗
Destination
<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)
<JAPAN production>
*1: The production control label is not attached to the cartridge of
a China product.
Division
No.
EX Destination
A same pack
G
B same pack
H
Option Destination
A
P
B
Q
Division
No.
Ex production
1
Option
2
Same pack
3
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
X
0001
1
9
Ver.A
1
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.
Production control
label attachment position
label attachment position
Production control
label attachment position(*1)
label attachment position(*1)
AL-2040 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
2. Internal
1
Document glass
2
Operation panel
3
Front cover
4
Paper tray
5
Multi-bypass tray
6
Side cover
7
Side cover open button
8
Bypass tray paper guides
9
Paper output tray
10
Paper output tray extension
11
Power switch
12
Handle
13
Power cord
1
Front cover
2
Side cover
3
Fusing unit release lever
4
Transfer charger
5
Charger cleaner
LAN connector
(AL-2040 only)
(AL-2040 only)
Interface
USB connector
Interface
Original cover (AL-2020)
Exit area
2
3
4
1
6
8
7
9
10
10
Original guide
Document feeder tray
Peep hole
Document
feeder cover
feeder cover
11
13
5
12
SPF (AL-2040)
TD cartridge
Drum cartridge
3
4
5
2
1
AL-2040 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2
3. Operation panel
*1: Drum cartridge replacement
The useful life of the drum cartridge is approximately 18,000
copies*. When the internal counter reaches approximately
17,000 copies, the drum replacement required (
copies*. When the internal counter reaches approximately
17,000 copies, the drum replacement required (
) indicator
will light up indicating that replacement of the drum cartridge
will be needed soon. For more information on purchasing the
drum cartridge, please refer to the Operation Manual. When
the indicator begins to blink, the unit will stop operating until
the cartridge is replaced. Replace the drum cartridge at this
time.
will be needed soon. For more information on purchasing the
drum cartridge, please refer to the Operation Manual. When
the indicator begins to blink, the unit will stop operating until
the cartridge is replaced. Replace the drum cartridge at this
time.
*: Based on copying onto letter size paper at 5% toned area.
*2: TD cartridge replacement
The TD cartridge replacement required (
) indicator will light
up when toner is needed. For more information on purchasing
the TD cartridge. If copying is continued while the indicator is
lit, copies will gradually become lighter until the unit stops and
the indicator begins blinking.
the TD cartridge. If copying is continued while the indicator is
lit, copies will gradually become lighter until the unit stops and
the indicator begins blinking.
*3: Indicators on the operation panel
The ONLINE indicator and the start (
) indicator indicate the
state of the printer or scanner.
Start indicator
1
Original to copy key and indicators
2
Exposure mode selector key and indicators
Use to sequentially select the exposure modes: AUTO,
MANUAL or PHOTO.
Selected mode is shown by a lit indicator.
Use to sequentially select the exposure modes: AUTO,
MANUAL or PHOTO.
Selected mode is shown by a lit indicator.
Two-sided copies from one-sided originals.
Turn on Long Edge or Turn on Short Edge
can be selected.
Turn on Long Edge or Turn on Short Edge
can be selected.
3
Light and dark keys and indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected
exposure level is shown by a lit indicator. Use to start and
terminate user program setting.
Use to adjust the MANUAL or PHOTO exposure level. Selected
exposure level is shown by a lit indicator. Use to start and
terminate user program setting.
4
Alarm indicators
Drum replacement required indicator *1
Misfeed indicator
TD cartridge replacement required indicator *2
Misfeed indicator
TD cartridge replacement required indicator *2
5
SPF indicator (AL-2040 only)
6
SPF misfeed indicator (AL-2040 only)
7
Copy ratio selector key and indicators
Use to sequentially select preset reduction/enlargement copy
ratios.
Selected copy ratio is shown by a lit indicator.
Use to sequentially select preset reduction/enlargement copy
ratios.
Selected copy ratio is shown by a lit indicator.
8
Copy ratio display (%) key
• Use to verify a zoom setting without changing the zoom ratio.
• Use to check the number of originals that must be returned to
• Use to verify a zoom setting without changing the zoom ratio.
• Use to check the number of originals that must be returned to
the document feeder tray if an original misfeed occurs while
using the SPF.
using the SPF.
9
Display
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
10
SCAN key and indicator *3, *4
11
ONLINE key and indicator
Lights up when the unit is used as a printer and scanner. *3
Lights up when the unit is used as a printer and scanner. *3
12
Start key and indicator
• Copying is possible when the indicator is on.
• Press to start copying
• Copying is possible when the indicator is on.
• Press to start copying
• Use to set a user program.
13
Power save indicator
Lights up when the unit is in a power save mode.
Lights up when the unit is in a power save mode.
14
Tray select key
Use to select a paper feed station (paper tray or multi-bypass
tray).
Use to select a paper feed station (paper tray or multi-bypass
tray).
15
Paper feed location indicators
Light up to show the selected paper feed station.
Light up to show the selected paper feed station.
16
ZOOM keys and indicator
Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
17
Copy quantity keys
• Use to select the desired copy quantity (1 to 99).
• Use to make user program entries.
• Use to select the desired copy quantity (1 to 99).
• Use to make user program entries.
18
Clear key
• Press to clear the display, or press during a copy run to
• Press to clear the display, or press during a copy run to
terminate copying.
• Press and hold down during standby to display the total
number of copies made to date.
1
2
3
4
5 6
7
8
9
10
11
12
13
14 15
16
17
18
On:
Indicates the unit is ready for copying or scanning is
being performed.
being performed.
Blinking: The indicator blinks in the following situations:
• When a print job is interrupted.
• When reserving a copy job.
• When toner is being replenished during a copy or
• When toner is being replenished during a copy or
print job.
Off:
The indicator is off in the following situations:
• During copying or scanning.
• During copying or scanning.
• The unit is in the auto power shut-off mode.
• When a misfeed or error has occurred.
• When a misfeed or error has occurred.
Power save indicator
Start indicator
ONLINE indicator
SCAN indicator
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