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Model
R-852 (serv.man2)
Pages
48
Size
935.72 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-852-sm2.pdf
Date

Sharp R-852 (serv.man2) Service Manual ▷ View online

R-852 - 11
microwave cooking or dual cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage 1.7 KV in the
voltage doubler circuit.
3. D2 of the rectifier is shorted.
4. The large electric currents flow through the high volt-
age winding of the high voltage transformer.
5. The large electric currents beyond 8A flow through the
primary winding of the high voltage transformer.
6. The fuse F2 F8A blows by the large electric currents.
7. The power supplying to the high voltage transformer is
cut off.
NOISE FILTER
The noise filter assembly prevents radio frequency inter-
ference that might flow back in the power circuit.
TURNTABLE MOTOR TTM
The turntable motor rotates the turntable.
FAN MOTOR FM
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air is chan-
nelled through the oven cavity to remove steam and
vapours given off from heating food. It is then exhausted
through the exhausting air vents of the oven cavity.
CONVECTION MOTOR CM
The convection motor drives the convection fan and
provide the heated air.
TOP GRILL HEATING ELEMENT GH
The grill heating element is provided to brown the food and
is located on the top of the oven cavity.
BOTTOM GRILL HEATING ELEMENT  BH
The grill heating element is provided to brown the food and
is located at the base of the oven cavity.
CONVECTION COOKING SYSTEM
This oven is designed with a hot air heating system where
food is heated by forced circulation of the hot air produced
by the grill heaters.
The air heated by the grill heating elements is circulated
through the convection passage provided on the outer
casing of the oven cavity by means of the convection fan
which is driven by the convection motor. It is then enters
the inside of the oven through the vent holes provided on
the back side of the oven. Next, the hot air heats the food
on the turntable and leaves the oven cavity through the
vent in the oven cavity rear wall.
In this way, the hot air circulates inside the oven cavity to
raise its temperature and, at the same time, comes into
contact with the food being cooked.
When the temperature inside the oven cavity reaches the
selected temperature, the heating elements are de-ener-
gized. When the temperature inside the oven cavity drops
below the selected temperature, the heating elements are
energized again. In this way, the inside of the oven cavity
is maintained at approximately the selected temperature.
When the convection time reaches “0”, the heating ele-
ments are de-energized and the convection fan stops
operating and the oven shuts off. At that time if the cavity
air temperature has rised above120˚C, the fan motor
remains rotating. Automatically the fan motor will be shut
down at low temperature (less than 105˚C).
Figure D-2. Convection Cooking System
FIRE SENSING FEATURE
The oven will stop its operation when there is a fire in the
oven cavity in microwave cooking condition.
LSI measures the voltage across the temperature meas-
urement circuit intermittently within 32-seconds time base
since the oven is started in microwave cooking condition.
The oven will stop its operation when the difference of the
voltage is more than 0.781 volts in microwave cooking
condition.
1. Within a 32-seconds base, the thermistor is energized
for 2 seconds.  At that time, the voltage across the
temperature measurement circuit is measured.
2. The oven carries out the procedure above again. If the
second voltage is 0.781V higher than first voltage, LSI
judges it  is a fire in the oven cavity and stop the oven.
3. When LSI judges it  is a fire in the oven cavity, LSI will
switch off the relays to high voltage transformer and fan
motor and LSI stops countring down.
OPEN JUDGE BY THERMISTOR
1. If the temperature of the thermistor does not rise to
more than 40˚C after 4 minutes and 15 seconds from
when the oven is started in convection, grill (top and
bottom grills) or dual cooking mode, the oven is turned
off.
2. When the thermistor or the wire harness to the thermis-
tor is opened, the oven is turned off after 4 minutes and
15 seconds because this condition is same as above.
THERMISTOR
Sensing 
Voltage
ON
OFF
ON
OFF
30
32 (sec.)
Sensing the voltage across temperature measurement circuit.
Door
Oven Cavity
Grill Heating
Element
Bottom Grill 
Heating Element
Convection
Passage
Cooling
Fan
Convection
Motor
Convection
Fan
Turntable
Insulation
Turntable
Motor
FUNCTION OF IMPORTANT COMPONENTS
R-852 - 12
  TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedure” section.
IMPORTANT: If the oven becomes inoperative because of a blown fuse F2 (F8A) in the monitored latch switch - monitor
switch circuit, check the monitored latch switch and monitor switch before replacing the fuse F2 (F8A).
R-852 - 13
Fuse F2 F8A blows when the door is opened.
Home fuse blows when power cord is plugged into wall outlet.
Fuse F1 20A blows when power cord is plugged into wall outlet.
Nothing appears in display when power cord is plugged into wall outlet 
and the door is opened and closed.
Display does not operate properly when STOP key is touched.
Oven lamp does not light when door is opened. (Display operates.)
Oven does not start when the START key is touched. (Display operates.)
Oven lamp does not light  and turntable motor does not operate.
Fan motor does not operate. (Oven lamp lights.)
Convection fan motor does not operate. (Oven lamp lights.)
Turntable motor does not operate. (Oven lamp lights.)
Oven or any electrical parts (except fan motor) does not stop when 
cooking time is 0 or STOP  key is touched.
Oven stops after 4 minutes and 15 seconds since START key is 
touched. (Except Microwave and Dual Cook modes)
Display operates properly but all electrical parts do not operate.
Oven goes into cook cycle but shuts down before end of cooking cycle.
After cooking, the temperature of oven cavity is higher than 105
˚C but 
fan motor does not operate.
Oven seems to be operating but little or no heat is produced in oven 
load. (Microwave power control is set at HIGH)
Oven does not seem to be operating properly during variable cooking 
condition except HIGH cooking condition.
Oven goes into cook cycle but shuts down before end of cooking cycle.
Convection cooking mode does not heat.
Oven seems to be operating but the temperature in the oven cavity is 
lower or higher than preset one. 
Grill heating element does operate.
Oven goes into cook cycle but shuts down before end of cooking cycle.
Oven seems to be operating but little or no heat is produced in oven 
load. (Microwave power does not seem to be generated properly)
Oven seems to be operating but the temperature in the oven cavity is 
lower or higher than preset one. 
Top and Bottom Grill heating elements do not heat.
Top or Bottom Grill heating element does not heat.
OFF
CONDITION
COOKING
CONDITION
(COMMON MODE)
MICROWAVE
COOKING
CONDITION
GRILL COOKING
CONDITION
CONVECTION
COOKING
CONDITION
DUAL COOKING
CONDITION
(COMMON MODE)
DUAL COOKING
CONDITION
(MICRO./CONV.)
DUAL COOKING
CONDITION
(MICRO./GRILL)
CONDITION
PROBLEM
BLOCKED COOLING FAN
BLOCKED CONVECTION FAN
NO POWER AT WALL OUTLET
HOME FUSE OR BREAKER
MIS-ADJUSTMENT OF SWITCHES
BLOCKED VENTILATION OPENINGS
OPENED WIRE HARNESS
SHORTED WIRE HARNESS
OVEN LAMP OR SOCKET
POWER SUPPLY CORD
FOIL PATTERN ON P.W.B.
RELAY RY7
RELAY RY6
RELAY RY5
RELAY RY4
RELAY RY3
RELAY RY2
RELAY RY1
KEY UNIT
TOUCH CONTROL PANEL
TC TRANSFORMER
BOTTOM GRILL HEATING ELEMENT
TOP GRILL HEATING ELEMENT
FUSE F8A F2
FUSE 20A F1
NOISE FILTER
CONVECTION FAN MOTOR
FAN MOTOR
TURNTABLE MOTOR
THERMAL CUT-OUT 150˚C TC2
THERMAL CUT-OUT 125˚C TC1 
THERMISTOR
MONITOR SWITCH SW3
STOP SWITCH SW2
MONITORED LATCH SWITCH SW1
HIGH VOLTAGE CAPACITOR
H.V. HARNESS
H.V. RECTIFIER ASSEMBLY
HIGH VOLTAGE  TRANSFORMER
MAGNETRON     
AB
C
D
EEE
F
G
G
H
H
H
I
J
K
L
L
M
N
O
O
O
O
O
O
O
P
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
TROUBLESHOOTING GUIDE
R-852 - 14
A
MAGNETRON TEST
CARRY OUT 3D CHECKS.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low
or zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (IEC-705-1988)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way
of IEC 705, i.e. it is measured by how much power the water load can absorb. To measure the
microwave output power in the microwave oven, the relation of calorie and watt is used. When P(W)
heating works for t(second), approximately P x t/4.187 calorie is generated. On the other hand, if the
temperature of the water with V(ml) rises 
T (
°
C) during this microwave heating period, the calorie of
the water is V x 
T.
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start the test.
3. Temperature of the water
The initial temperature of the water is (10
±
2)
°
C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1
°
C at minimum and be an accurate
thermometer.
7. The water load must be (1000
±
5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 3” sec. (3 sec. is magnetron filament heat-up time.)
Therefore total heating time = 50 sec.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11
°
C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value 
 T of
(10 
±
 2) K.
5. Stir the water to equalize temperature throughout the vessel.
6. Measure the final water temperature. (Example: The final temperature T2 = 21
°
C)
7. Calculate the microwave power output P in watts from above formula.
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
The formula is as follows;
P x t / 4.187 = V x 
 T
P (W) = 4.187 x V x 
T / t
Our condition for water load is as follows:
Room temperature ........... around 20
°
C
Power supply Voltage .............. Rated voltage
Water load .................................. 1000 g
Initial temperature .............................. 10
±
2
°
C
Heating time .............................. 47 sec.
P = 90 x 
T
  TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
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