DOWNLOAD Sharp R-270WM (serv.man2) Service Manual ↓ Size: 2.47 MB | Pages: 32 in PDF or view online for FREE

Model
R-270WM (serv.man2)
Pages
32
Size
2.47 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-270wm-sm2.pdf
Date

Sharp R-270WM (serv.man2) Service Manual ▷ View online

R2
70WM
3 – 1
R269WM
Service Manual
 
CHAPTER 3. 
PRODUCT SPECIFICATIONS
ITEM
DESCRIPTION
Power Requirements
230 - 240 Volts 
50 Hertz
Single phase, 3 wire earthed
Power Consumption
                   1200W 
Power Output
800 watts nominal of RF microwave energy (measured by method of IEC 60705)
Operating frequency 2450 MHz
Case Dimensions
Width  4
52 mm
Height 2
62 mm including foot
Depth  3
42 mm
Cooking Cavity Dimensions
Width  31
5mm     NOTE: Internal capacity is calculated by measuring maximum width, depth and height.
Height 21
0 mm                Actual capacity for holding food is less.
Depth  3
29mm
Turntable diameter
2
45mm
Control Complement
Touch Control System
Timer (0 - 99 minutes 90 seconds)
No Clock 
Microwave Power for Variable Cooking
    Repetition Rate;
   HIGH .........................................................Full power 
and  90% of FULL Power throughout the cooking time
   MEDIUM HIGH ................................................................. approx.
80 % and 70% of FULL Power
   MEDIUM  ......................................................................... approx. 
60% and 50% of FULL Power
   MEDIUM LOW  ................................................................. approx. 
40% and 30% of FULL Power
   LOW ................................................................................ approx. 
20% and 10% of FULL Power
WEIGHT COOK & DEFROST key
AUTO COOK key
 
TIME keys
WEIGHT keys
LESS/MORE TIME keys
KITCHEN TIMER key
POWER LEVEL key
STOP/CLEAR key
START/AUTO MINUTE key
 
 
 Set Weight (Approx.)
12 kg
R2
70WM
4 – 1
R269WM
Service Manual
 
CHAPTER 4. 
APPEARANCE VIEW
[1] OVEN
1. Ventilation openings
2. Oven lamp
3. Door hinges
4. Door safety latches
5. See through door
6. Door seals sealing surfaces
7. Coupling
8. Control panel
9. Waveguide cover
10. Power supply cord
11. Turntable
12. Roller stay
13. Outer case cabinet
14. Door opening button
[2] TOUCH CONTROL PANEL
1.Liquid 
LED Display
2. TIME keys
3. 
WEIGHT COOK & DEFROST keys
4. LESS/MORE TIME keys
5. POWER LEVEL key
6. START/AUTO MINUTE key
7. STOP/CLEAR key
8. KITCHEN TIMER key
9.WEIGHT keys
1
0.AUTO COOK key
NOTE: Some one-touch cooking features such as “AUTO MINUTE” are disabled after three
minutes when the oven is not in use. These features are automatically enabled when
the door is opened and closed or the STOP/ CLEAR pad is pressed.
11
12
1
10
13
2
7
3
8
14
4
4
5
6
9
1
4
2
7
6
3
5
8
9
10
11
R2
70WM
5 – 1
R269WM
Service Manual
 
CHAPTER 5. 
OPERATION SEQUENCE
[1] OFF CONDITION
Closing the door activates all door interlock switches (1st. latch switch,
2nd. interlock relay control switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts (COM-NC)
must be open.
When the microwave oven is plugged in a wall outlet, rated voltage is
supplied to the noise filter and the control unit.
                                            Figure O-1 on page 13-1 
1. The display will show flashing “
  :  ”.
NOTE: Plsease note that this model does NOT have a clock function. 
.
.
[2] MICROWAVE COOKING CONDITION
1. HIGH COOKING
Enter a desired cooking time with the touching TIME keys and start the
oven with touching START key.
Function sequence 
                           Figure O-2 on page 13-1
1. Rated voltage is supplied to the primary winding of the high voltage
transformer. The voltage is converted to about 3.3 volts A.C. output
on the filament winding and high voltage of approximately 2000
volts A.C. on the secondary winding.
2. The filament winding voltage (3.3 volts) heats the magnetron fila-
ment and the high voltage (2000 volts) is sent to the voltage dou-
bling circuit, where it is doubled to negative voltage of
approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the magnetron gen-
erates a wave length of 12.24 cm. This energy is channelled
through the waveguide (transport channel) into the oven cavity,
where the food is placed to be cooked.
4. When the cooking time is up, a signal tone is heard and the relays
(RY1+RY2) go back to their home position. The circuits to the oven
lamp, high voltage transformer, fan motor and turntable motor are
cut off.
5. When the door is opened during a cook cycle, the switches come to
the following condition
The circuits to the high voltage transformer, fan motor, turntable motor
and oven lamp are cut off when the 1st. latch switch and 2nd. interlock
relay control switch are made open. 
6. MONITOR SWITCH CIRCUIT
The monitor switch is mechanically controlled by oven door, and
monitors the operation of the 1st. latch switch, the relay (RY1) and
the 2nd. interlock relay (RY2).
1) When the oven door is opened during or after the cycle of a
cooking program, the 1st. latch switch and 2nd. interlock relay
control switch must open their contacts first. After that the con-
tacts (COM-NC) of the monitor switch can be closed.
2) When the oven door is closed, the contacts (COM-NC) of the
monitor switch must be opened. After that the contacts of the
1st. latch switch and 2nd. interlock relay control switch are
closed.
3) When the oven door is opened and the contacts of the 1st. latch
switch, the relay (RY1) and the 2nd. interlock relay (RY2)
remain closed. The fuse (T6.3A) will blow, because the monitor
switch is closed and a short circuit is caused.
2. MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
COOKING
When the microwave oven is preset for variable cooking power, rated
voltage is supplied to the high voltage transformer intermittently within
a 32-second time base through the relay contact which is coupled with
the current-limiting relay. The following levels of microwave power are
given.
SETTING;
NOTE: The ON/OFF time ratio does not exactly correspond to the
percentage of microwave power, because approx. 3 seconds
are needed for heating up the magnetron filament.
[3] POWER OUTPUT REDUCTION
After 100% power cooking mode is carried out for more than 20 min-
utes, the power out-put is automatically reduced to 70%. Even if the
cooking time is shorter than for 20 minutes, the power output is
reduced to 70% after total cooking time over 20 minutes when the
oven is started in 100% power cooking mode again within 1 minute
and 35 seconds.
CONNECTED COMPONENTS
RELAY
Oven lamp, Fan motor, Turntable motor 
RY1
High voltage transformer 
RY2
          CONDITION
SWITCH CONTACT 
DURING 
COOKING
DOOR OPEN 
(NO COOKING)
1st. latch switch 
COM-NO 
Closed 
Open
2nd. interlock relay   
control switch   
COM-NO Closed 
Open
Monitor switch       
COM-NC 
Open   
Closed
100P (HIGH)
32 sec. ON
70P (MEDIUM
HIGH)
Approx. 70%
100%
24 sec. ON
8 sec. OFF
14 sec. OFF
20 sec. OFF
26 sec. OFF
50P (MEDIUM)
Approx. 50%
18 sec. ON
30P (MEDIUM
LOW)
Approx. 30%
12 sec. ON
10P (LOW)
Approx. 10%
6 sec. ON
R2
70WM
6 – 1
R269WM
Service Manual
 
CHAPTER 6. 
FUNCTION OF IMPOR-
TANT COMPONENTS
[1] DOOR OPEN MECHANISM
The door can be opened by pushing the open button on the control
panel. When the open button is pushed, the switch lever is moved
upward, operating the latch heads. The latch heads are moved upward
and released from the latch hook. Now, the door can be opened.
                            Figure D-1. Door Open Mechanism
[2] 1ST. LATCH SWITCH AND 2ND. INTER-
LOCK RELAY CONTROL SWITCH
1. When the oven door is closed, the contacts (COM-NO) must be
closed.
2. When the oven door is opened, the contacts (COM-NO) must be
opened.
[3] MONITOR SWITCH 
1. When the oven door is closed, the contacts (COM-NC) must be
opened.
2. When the oven door is opened, the contacts (COM-NC) must be
closed.
3. If the oven door is opened and the contacts (COM-NO) of the 1st
latch switch, the relay (RY1) and the 2nd. interlock relay (RY2) fail
to open, the fuse (
10A) blows simultaneously with closing the
contacts (COM-NC) of the monitor switch.
CAUTION: BEFORE REPLACING A FUSE (
10A) TEST THE 1ST.
LATCH SWITCH, RELAY (RY1) AND 2ND. INTERLOCK
RELAY (RY2) AND MONITOR SWITCH FOR PROPER
OPERATION. (REFER TO CHAPTER “TEST PROCE-
DURE”.)
[4] FUSE 
10A
1. The fuse (
10A) blows when the contacts (COM-NO) of the 1 st.
latch switch, the relay (RY1) and the 2nd. interlock relay (RY2)
remain closed with the oven door open and when the monitor
switch   closes.
2. If the wire harness or electrical components are short-circuited, the
fuse (
10A) blows to prevent an electric shock of fire hazard.
[5] HIGH VOLTAGE FUSE 
The high voltage fuse blows when the high voltage rectifier or the mag-
netron is shorted.
[6] TEMPERATURE FUSE 1
20C (OVEN)
The temperature fuse located on the top of the oven cavity is designed
to prevent damage to the oven if the foods in the oven catch fire due to
over heating produced by improper setting of cook time or failure of
control unit. Under normal operation, the temperature fuse remains
closed. However, when abnormally high temperatures are reached
within the oven cavity, the temperature fuse will open at 1
20
°C, caus-
ing the oven to shut down. The defective temperature fuse must be
replaced with a new one.
[7] TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to rotate the
turntable.
[8] FAN MOTOR
The fan motor drives a blade which draws external cool air. This cool
air is directed through the air vanes surrounding the magnetron and
cools the magnetron. This air is channelled through the oven cavity to
remove steam and vapours given off from the heating foods. It is then
exhausted through the exhausting air vents at the oven cavity.
[9] NOISE FILTER
The noise filter prevents the radio frequency interference that might
flow back in the power circuit.
2nd. Interlock
Relay Control
Switch
1st. Latch Switch
Latch
Heads
Door
Switch Lever
Latch Hook
Monitor Switch
Page of 32
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