Sharp R-270WM (serv.man2) Service Manual ▷ View online
CONTENTS
CHAPTER 1. BEFORE SERVICING
[1] GENERAL IMPORTANT INFORMA-
[1] GENERAL IMPORTANT INFORMA-
TION ........................................................... 1-1
[2] CAUTION MICROWAVE RADIATION ........ 1-1
[3] WARNING................................................... 1-1
[3] WARNING................................................... 1-1
CHAPTER 2. WARNING TO SERVICE PERSON-
NEL
NEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
[1] OVEN.......................................................... 4-1
[2] TOUCH CONTROL PANEL ........................ 4-1
[1] OVEN.......................................................... 4-1
[2] TOUCH CONTROL PANEL ........................ 4-1
CHAPTER 5. OPERATION SEQUENCE
[1] OFF
[1] OFF
CONDITION........................................ 5-1
[2] MICROWAVE COOKING CONDITION....... 5-1
[3] POWER OUTPUT REDUCTION ................ 5-1
[3] POWER OUTPUT REDUCTION ................ 5-1
CHAPTER 6. FUNCTION OF IMPORTANT COM-
PONENTS
[1] DOOR OPEN MECHANISM ....................... 6-1
[2] 1ST. LATCH SWITCH AND 2ND. IN-
PONENTS
[1] DOOR OPEN MECHANISM ....................... 6-1
[2] 1ST. LATCH SWITCH AND 2ND. IN-
TERLOCK RELAY CONTROL SWITCH..... 6-1
[3] MONITOR
SWITCH
................................... 6-1
[4] FUSE
250V10A....................................... 6-1
[5] HIGH
VOLTAGE
FUSE
.............................. 6-1
[6] TEMPERATURE FUSE 1
20C (OVEN) ....... 6-1
[7] TURNTABLE
MOTOR................................. 6-1
[8] FAN
MOTOR............................................... 6-1
[9] NOISE
FILTER............................................ 6-1
CHAPTER 7. TROUBLESHOOTING GUIDE
[1] FOREWORD............................................... 7-1
[2] CHART........................................................ 7-1
[1] FOREWORD............................................... 7-1
[2] CHART........................................................ 7-1
CHAPTER 8. TEST PROCEDURES
[1] Procedure A: MAGNETRON TEST ............ 8-1
[2] Procedure
[1] Procedure A: MAGNETRON TEST ............ 8-1
[2] Procedure
B:
HIGH VOLTAGE TRANS-
FORMER TEST .......................................... 8-1
[3] Procedure C: HIGH VOLTAGE RECTIFI-
ER TEST..................................................... 8-2
[4] Procedure D: HIGH VOLTAGE CAPACI-
TOR TEST .................................................. 8-2
[5] Procedure E: SWITCH TEST...................... 8-2
[6] Procedure F: TEMPERATURE FUSE
[6] Procedure F: TEMPERATURE FUSE
TEST........................................................... 8-2
[7] Procedure G: MOTOR WINDING TEST..... 8-3
[8] Procedure H: FUSE T6.3A.......................... 8-3
[9] Procedure I: NOISE FILTER TEST............. 8-3
[10] Procedure J: HIGH VOLTAGE FUSE
[8] Procedure H: FUSE T6.3A.......................... 8-3
[9] Procedure I: NOISE FILTER TEST............. 8-3
[10] Procedure J: HIGH VOLTAGE FUSE
TEST........................................................... 8-3
[11] Procedure K: TOUCH CONTROL PAN-
EL ASSEMBLY TEST ................................. 8-3
[12] Procedure L: KEY UNIT (MEMBRANE
SWITCH) TEST .......................................... 8-4
[13] Procedure M: RELAY TEST........................ 8-4
[14] Procedure N: PROCEDURES TO BE
TAKEN WHEN THE FOIL PATTERN ON
THE PRINTED WIRING BOARD (PWB)
IS OPEN ..................................................... 8-5
THE PRINTED WIRING BOARD (PWB)
IS OPEN ..................................................... 8-5
CHAPTER 9. TOUCH CONTROL PANEL ASSEM-
BLY
[1] OUTLINE OF TOUCH CONTROL PAN-
BLY
[1] OUTLINE OF TOUCH CONTROL PAN-
EL ............................................................... 9-1
[2] SERVICING FOR TOUCH CONTROL
PANEL ........................................................ 9-1
CHAPTER 10. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
FREE SOLDER
CHAPTER 11. COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
[1] BEFORE
AND ADJUSTMENT PROCEDURE
[1] BEFORE
OPERATING ..............................11-1
[2] OUTER CASE REMOVAL .........................11-1
[3] HIGH VOLTAGE TRANSFORMER RE-
[3] HIGH VOLTAGE TRANSFORMER RE-
MOVAL.......................................................11-1
[4] HIGH VOLTAGE RECTIFIER ASSEM-
BLY, HIGH VOLTAGE FUSE AND HIGH
VOLTAGE CAPACITOR REMOVAL...........11-2
VOLTAGE CAPACITOR REMOVAL...........11-2
[5] MAGNETRON
REMOVAL .........................11-2
[6] POSITIVE LOCK CONNECTOR (NO-
CASE TYPE) REMOVAL ...........................11-2
[7] TURNTABLE
MOTOR
REMOVAL .............11-2
[8] COOLING FAN MOTOR REMOVAL..........11-3
[9] POWER SUPPLY CORD REPLACE-
[9] POWER SUPPLY CORD REPLACE-
MENT.........................................................11-3
[10] CONTROL PANEL ASSEMBLY RE-
MOVAL.......................................................11-4
[11] GRAPHIC SHEET AND MEMBRANE
SWITCH REPLACEMENT.........................11-4
[12] 1ST. LATCH SWITCH, 2ND. INTER-
LOCK RELAY CONTROL SWITCH AND
MONITOR SWITCH ADJUSTMENT..........11-5
MONITOR SWITCH ADJUSTMENT..........11-5
[13] 1ST. LATCH SWITCH, 2ND. INTER-
LOCK RELAY CONTROL SWITCH AND
MONITOR SWITCH ADJUSTMENT..........11-5
MONITOR SWITCH ADJUSTMENT..........11-5
[14] DOOR REPLACEMENT ............................11-5
CHAPTER 12. MICROWAVE MEASUREMENT
[1] PREPARATION......................................... 12-1
[2] PROCEDURE ........................................... 12-1
[1] PREPARATION......................................... 12-1
[2] PROCEDURE ........................................... 12-1
CHAPTER 13. CIRCUIT DIAGRAMS
[1] Oven
[1] Oven
Schematic........................................ 13-1
[2] Pictorial
Diagram
(Figure S-1) .................. 13-2
[3] Control
Unit
Circuit (Figure S-2)................ 13-3
[4] Printed Wiring Board (Figure S-3)............. 13-4
Parts List
R2
70WM
1 – 1
R269WM
Service Manual
CHAPTER 1.
BEFORE SERVICING
[1] GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service engineers with Operation and Service Information.
It is recommended that service engineers carefully study the entire text of this manual, so they will be qualified to render satisfactory customer ser-
vice.
vice.
[2] CAUTION MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CON-
DUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or antenna while the device is energized.
DUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or antenna while the device is energized.
[3] WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked "
" on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to potentials above 250V.
All the parts marked "*" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
All the parts marked "*" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW --------------EARTH
BLUE -----------------------------------NEUTRAL
BROWN ---------------------------------------LIVE
GREEN-AND-YELLOW --------------EARTH
BLUE -----------------------------------NEUTRAL
BROWN ---------------------------------------LIVE
R2
70WM
2 – 1
R269WM
Service Manual
CHAPTER 2.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the high voltage circuit will result in
electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage rectifier assembly, High voltage fuse, High voltage harness.
electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage rectifier assembly, High voltage fuse, High voltage harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge the high voltage capacitor.
WARNING: AGAINST THE CHARGE OF THE HIGH-VOLTAGE
CAPACITOR
The high-voltage capacitor remains charged about 60 sec-
onds after the oven has been switched off. Wait for 60 sec-
onds and then short-circuit the connection of the high-
voltage capacitor (that is, of the connecting lead of the
high-voltage rectifier) against the chassis with the use of
an insulated screwdriver.
onds after the oven has been switched off. Wait for 60 sec-
onds and then short-circuit the connection of the high-
voltage capacitor (that is, of the connecting lead of the
high-voltage rectifier) against the chassis with the use of
an insulated screwdriver.
Sharp recommend that wherever possible fault-finding is carried out
with the supply disconnected. It may, in some cases, be necessary to
connect the supply after the outer case has been removed, in this
event carry out 3D checks and then disconnect the leads to the pri-
mary of the power transformer. Ensure that these leads remain iso-
lated from other components and the oven chassis. (Use insulation
tape if necessary.) When the testing is completed, carry out 3D checks
and reconnect the leads to the primary of the power transformer.
with the supply disconnected. It may, in some cases, be necessary to
connect the supply after the outer case has been removed, in this
event carry out 3D checks and then disconnect the leads to the pri-
mary of the power transformer. Ensure that these leads remain iso-
lated from other components and the oven chassis. (Use insulation
tape if necessary.) When the testing is completed, carry out 3D checks
and reconnect the leads to the primary of the power transformer.
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the presence of
microwave energy within a cavity, place a cup of cold water on the
oven turntable, close the door and set the power level to HIGH
(100%). And set the microwave timer for two (2) minutes. When the
two minutes has elapsed (timer at zero) carefully check that the water
is now hot. If the water remains cold, carry out 3D checks and re-
examine the connections to the component being tested.
microwave energy within a cavity, place a cup of cold water on the
oven turntable, close the door and set the power level to HIGH
(100%). And set the microwave timer for two (2) minutes. When the
two minutes has elapsed (timer at zero) carefully check that the water
is now hot. If the water remains cold, carry out 3D checks and re-
examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test
should be carried out.
should be carried out.