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Model
R-270WM (serv.man2)
Pages
32
Size
2.47 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven
File
r-270wm-sm2.pdf
Date

Sharp R-270WM (serv.man2) Service Manual ▷ View online

R2
70WM
8 – 4
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up. 
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
3) Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
[12] Procedure L: KEY UNIT (MEMBRANE SWITCH) TEST
1. CARRY OUT 3D CHECKS.
2. Isolate the key unit with the control panel frame to be tested.
3. Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit, check the circuit between the pins of the key unit that
correspond to the STOP/CLEAR key. When the pad is pressed, the ohmmeter should indicate short circuit. When the pad is released, the ohmme-
ter should indicate open circuit. If incorrect readings are obtained, the key unit is faulty and must be replaced. About the other pads, the above
method may be used.
4. CARRY OUT 4R CHECKS.
[13] Procedure M: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between the normal open terminal of the relay RY1 and the normal open terminal of the relay RY2 on the
control unit with an A.C. voltmeter. The meter should indicate 230 - 240 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
        DC. voltage indicated ................................... Defective relay.
        DC. voltage not indicated ............................. Check diode which is connected to the relay coil. If diode is good, control unit is defective.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
Approx. 12.9V D.C.
Oven lamp / Turntable motor / Cooling fan motor
RY2
Approx. 12.3V D.C.
High voltage transformer
Pin 10
Pin 1
G1
G2
G3
G4
G5
G6
G7
G8
G9
G10
10 sec.
1 min.
10 min
AUTO
COOK
MEAT
JOINT
ROAST BEEF
LAMB
ROAST
PORK
ROAST
POULTRY
TIME
WEIGHT
STOP
CLEAR
START
AUTO MINUTE
WEIGHT
POWER
LEVEL
TIME
KITCHEN TIMER
CLOCK SET
CHICKEN
QUATERS
WHOLE
POULTRY
Key unit (Membrane Switch) front view
Key unit ribbon cable
R2
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8 – 5
[14] Procedure N: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS OPEN
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse. If the
foil pattern is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
NOTE: *At the time of making these repairs, make a visual inspection of the varistor.
Check for burned damage and examine the transformer with a tester for the
presence of layer short-circuit (check the primary coil resistance). If any
abnormal condition is detected, replace the defective parts.
CARRY OUT 4R CHECKS.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between the normal open terminal of the 
relay RY1 and the normal open terminal of the relay RY2.
Check supply voltage and oven power cord.
2
The rated AC voltage is present to primary side of low voltage transformer.
Low voltage transformer or secondary circuit defective.
Check and repair.
3
Only pattern at “a” is broken.
*Insert jumper wire J1 and solder.
4
Pattern at “a” and “b” are broken.
*Insert the coil RCILF2003YAZZ between “c” and “d”.
(J1)
VRS1
RY1
d
a
b
c
R2
70WM
9 – 1
R269WM
Service Manual
 
CHAPTER 9. 
TOUCH CONTROL PANEL ASSEMBLY
[1] OUTLINE OF TOUCH CONTROL PANEL 
The touch control section consists of the following units as shown in
the touch control panel circuit.
(1) Key Unit      (2) Control Unit       
The principal functions of these units and their related signals are
explained below.
1. Key Unit
The key unit is composed of a matrix, signals generated in the LSI are
sent to the key unit through P22, P23, P24, P25, P26 and P33. When
a key pad is touched, a signal is completed through the key unit and
passed back to the LSI through P50, P51, P52 and P53 to perform the
function that was requested.
2. Control Unit 
Control unit consists of LSI, reset circuit, indicator circuit, power
source circuit, relay circuit, buzzer circuit and synchronizing signal cir-
cuit. 
1) Reset Circuit
This circuit generates a signal which resets the LSI to the initial
state when power is supplied.
2) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-common elec-
trodes using a Liquid Crystal Display.
3) Power Source Circuit
This circuit generates voltage necessary in the control unit from the
AC line voltage. In addition, the synchronizing signal is available in
order to compose a basic standard time in the clock circuit.
4) Relay Circuit
To drive the magnetron, fan motor, turntable motor and light the
oven lamp.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audible
sounds (key touch sound and completion sound).
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in order to com-
pose a basic standard time in the clock circuit. It accompanies a
very small error because it works on commercial frequency.
7) 2nd. Interlock Relay Control Switch
A switch to “tell” the LSI if the door is open or closed.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes LD1 - LD4).
[2] SERVICING FOR TOUCH CONTROL PANEL
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits. When han-
dling these parts, the following precautions should be strictly followed.
CMOS LSI have extremely high impedance at its input and output ter-
minals. For this reason, it is easily influenced by the surrounding high
voltage power source, static electricity charge in clothes, etc., and
sometimes it is not fully protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in aluminium
foil. Also wrap PW boards containing them in aluminium foil.
2) When soldering, ground the technician as shown in the figure and
use grounded soldering iron and work table.
2. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch control
panel of the microwave oven and the precautions you must take when
doing so. To perform the servicing, power to the touch control panel is
available either from the power line of the oven itself or from an exter-
nal power source.
1. Servicing the touch control panel with power supply of the oven:
CAUTION: THE HIGH VOLTAGE TRANSFORMER OF THE MICRO-
WAVE OVEN IS STILL LIVE DURING SERVICING AND
PRESENTS A HAZARD.
Therefore, before checking the performance of the touch control
panel,
1) Disconnect the power supply cord and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components
and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
After checking the performance of the touch control panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power transformer.
4) Re-install the outer case (cabinet).
5) Re-connect the power supply cord after the outer case is
installed.
6) Run the oven and check all functions.
a) On some models, the power supply cord between the touch
control panel and the oven itself is so short that the two can't
be separated. For those models, check and repair all the
controls (sensor-related ones included) of the touch control
panel while keeping it connected to the oven.
b) On some models, the power supply cord between the touch
control panel and the oven proper is so long enough that
they may be separated from each other. For those models,
therefore, it is possible to check and repair the controls of the
touch control panel while keeping it apart from the oven
proper; in this case you must short both ends of the door
sensing switch (on PWB) of the touch control panel with a
jumper, which brings about an operational state that is equiv-
alent to the oven door being closed. As for the sensor-
related controls of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance equal to
that of the controls are used.
2. Servicing the touch control panel with power supply from an exter-
nal power source:
Symbol
Voltage
Application
VSS
-5V
LSI(IC1) 
approx. 1M ohm
R2
70WM
9 – 2
Disconnect the touch control panel completely from the oven
proper, and short both ends of the door sensing switch (on PWB) of
the touch control panel, which brings about an operational state
that is equivalent to the oven door being closed. Connect an exter-
nal power source to the power input terminal of the touch control
panel, then it is possible to check and repair the controls of the
touch control panel; it is also possible to check the sensor-related
controls of the touch control panel by using the dummy resistor(s).
3. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 60W
(It is recommended to use a soldering iron with a grounding termi-
nal.)
2) Oscilloscope: Single beam, frequency range: DC - 10MHz type or
more advanced model.
3) Others: Hand tools
4. Other Precautions
1) Before turning on the power source of the control unit, remove the
aluminium foil applied for preventing static electricity.
2) Connect the connector of the key unit to the control unit being sure
that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal voltage
due to static electricity etc. is not applied to the input or output ter-
minals.
4) Attach connectors, electrolytic capacitors, etc. to PWB, making
sure that all connections are tight.
5) Be sure to use specified components where high precision is
required.
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