Sharp R-21ATP Service Manual ▷ View online
R-21ATP
3
APPEARANCE VIEW
1. Digital Readout
2. DOUBLE QUANTITY pad
3. EXPRESS DEFROST pad
4. Number pads for time and memory program-
2. DOUBLE QUANTITY pad
3. EXPRESS DEFROST pad
4. Number pads for time and memory program-
ming
5. SELECT TIME pad
6. STOP/CLEAR pad; touch to stop operation of
6. STOP/CLEAR pad; touch to stop operation of
oven and clear remaining heating time
7. SELECAT POWER pad for setting variable
power level
8. START pad; touch to operate oven after door
is closed and time is set
9. SET pad for setting memory
10.CHECK pad for checking memory
11.SIGNAL pad for setting signal sound
10.CHECK pad for checking memory
11.SIGNAL pad for setting signal sound
OVEN
1. Oven light
2. Ceramic shelf
3. Control panel
4. Cavity face plate
5. Door latch openings
6. Door latches
7. Door hinges
8. Door seals and sealing surfaces
9. Door handle
10.Oven door with see-through window
11.Air ventilation cover and openings
12.Power supply cord
13.Air intake openings
14.Outer case cabinet
2. Ceramic shelf
3. Control panel
4. Cavity face plate
5. Door latch openings
6. Door latches
7. Door hinges
8. Door seals and sealing surfaces
9. Door handle
10.Oven door with see-through window
11.Air ventilation cover and openings
12.Power supply cord
13.Air intake openings
14.Outer case cabinet
TOUCH CONTROL PANEL
INSTALLATION INFORMATION
When this commercial microwave oven is installed near other commercial electrical appliances, connect a lead wire to
each equivalent potential terminal with equipotential marking between them (insert a lead wire between a washer and
an earth angle, and screw them), as shown in Fig. A-1, to make sure that they are at equivalent potential.
If any lead wire is not connected between them, when person touch them he/she will get a electric shock.
each equivalent potential terminal with equipotential marking between them (insert a lead wire between a washer and
an earth angle, and screw them), as shown in Fig. A-1, to make sure that they are at equivalent potential.
If any lead wire is not connected between them, when person touch them he/she will get a electric shock.
COMMERCIAL MICROWAVE OVEN
OTHER COMMERCIAL
ELECTRICAL APPLIANCE
ELECTRICAL APPLIANCE
Lead wire
Equipotential marking
Earth angle
(Equipotential terminal)
(Equipotential terminal)
Equipotential
terminal
terminal
Screw
Washer
Lead wire
DEF
ON
NO. X2 CHECK
1
3
4
6
8
11
8
11
2
5
7
9
10
9
10
12
11
7
10
9
5
4
3
13
14
8
1
2
6
4
R-21ATP
OPERATION SEQUENCE
OFF CONDITION
Closing the door activates the 1st. latch switch, 2nd. latch
switch and stop switch.
switch and stop switch.
IMPORTANT:
When the oven door is closed, the contacts COM-NC
of the monitor switch must be open. When the mi-
crowave oven is plugged in a wall outlet (230 - 240V
50Hz), the line voltage is supplied to the noise filter
and the control unit.
When the oven door is closed, the contacts COM-NC
of the monitor switch must be open. When the mi-
crowave oven is plugged in a wall outlet (230 - 240V
50Hz), the line voltage is supplied to the noise filter
and the control unit.
Figure O-1 on page 28
1. The oven display will show . .
MICROWAVE COOKING CONDITION
Program desired cooking time by touching SELECT TIME
pad and the NUMBER pads. When the START pad is
touched, the following operations occur:
pad and the NUMBER pads. When the START pad is
touched, the following operations occur:
Figure O-2 on page 28
RELAY
CONNECTED COMPONENTS
RY-2
power transformer
RY-3
oven lamp/antenna motor/fan motor
1. The line voltage is supplied to the primary winding of
the high voltage transformer. The voltage is converted
to about 3.3 volts A.C. output on the filament winding
and high voltage of approximately 2300 volts A.C. on
the secondary winding.
to about 3.3 volts A.C. output on the filament winding
and high voltage of approximately 2300 volts A.C. on
the secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY2 + RY3 go back to their home position.
The circuits to the oven lamp, high voltage transformer,
fan motor and antenna motor are cut off.
The circuits to the oven lamp, high voltage transformer,
fan motor and antenna motor are cut off.
5. When the oven door is opened during a cooking cycle,
the switches come to the following condition.
Switch
Contact
Condition
During
During
Oven Door
Cooking
Open(No cooking)
1st. interlock switch
COM-NO
Closed
Opened
Latch switch
COM-NO
Closed
Opened
2nd. interlock relay
control switch
control switch
COM-NO
Closed
Opened
Monitor Switch
COM-NC
Opened
Closed
The circuit to the high voltage transformer, fan motor, oven
lamp and antenna motor are cut off when the 1st. interlock
switch, latch switch and 2nd. interlock relay control switch
are made open. Shown in the display is remaining time.
lamp and antenna motor are cut off when the 1st. interlock
switch, latch switch and 2nd. interlock relay control switch
are made open. Shown in the display is remaining time.
6. MONITOR SWITCH CIRCUIT
The monitor switch is mechanically controlled by the
oven door, and monitors the operation of the 1st.
interlock switch.
oven door, and monitors the operation of the 1st.
interlock switch.
6-1. When the oven door is opened during or after the
cycle of a cooking program, the 1st. interlock switch,
latch switch and 2nd. interlock relay control switch
must open their contacts first. After that the contacts
(COM-NC) of the monitor switch can be closed.
must open their contacts first. After that the contacts
(COM-NC) of the monitor switch can be closed.
6-2. When the oven door is closed, the contacts (COM-
NC) of the monitor switch must be opened. After that
the contacts of the 1st. interlock switch, latch switch
and 2nd. interlock relay control switch are closed.
the contacts of the 1st. interlock switch, latch switch
and 2nd. interlock relay control switch are closed.
6-3. When the oven door is opened and the contacts of the
1st. latch switch, 2nd. latch switch and the relay RY2
remain closed, the fuse M10A will blow, because the
monitor switch is closed and a short circuit is caused.
remain closed, the fuse M10A will blow, because the
monitor switch is closed and a short circuit is caused.
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the line
voltage is supplied to the power transformer intermittently
through the contacts of relay (RY-2) which is operated by
the control unit within a 32 second time base. Microwave
power operation is as follows:
voltage is supplied to the power transformer intermittently
through the contacts of relay (RY-2) which is operated by
the control unit within a 32 second time base. Microwave
power operation is as follows:
VARI-MODE
ON TIME
OFF TIME
Power 10(P-HI)
32 sec.
0 sec.
(100% power)
Power 9(P-90)
Power 9(P-90)
30 sec.
2 sec.
(approx. 90% power)
Power 8(P-80)
Power 8(P-80)
26 sec.
6 sec.
(approx. 80% power)
Power 7(P-70)
Power 7(P-70)
24 sec.
8 sec.
(approx. 70% power)
Power 6(P-60)
Power 6(P-60)
22 sec.
10 sec.
(approx. 60% power)
Power 5(P-50)
Power 5(P-50)
18 sec.
14 sec.
(approx. 50% power)
Power 4(P-40)
Power 4(P-40)
16 sec.
16 sec.
(approx. 40% power)
Power 3(P-30)
Power 3(P-30)
12 sec.
20 sec.
(approx. 30% power)
Power 2(P-20)
Power 2(P-20)
8 sec.
24 sec.
(approx. 20% power)
Power 1(P-10)
Power 1(P-10)
6 sec.
26 sec.
(approx. 10% power)
Power 0(P-0)
Power 0(P-0)
0 sec.
32 sec.
(0% power)
Note:
The ON/OFF time ratio does not correspond with
the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.
the percentage of microwave power, because
approx. 2 seconds are needed for heating of the
magnetron filament.
R-21ATP
5
DOOR OPEN MECHANISM
The door is opened by grasping the door handle, refer to
Figure D-1.
When the door handle is grasped, the handle lever is
pulled. And then the upper and lower latch heads are
moved upward by the handle lever, and they are re-
leased from the latch hook. Now the door will open.
Figure D-1.
When the door handle is grasped, the handle lever is
pulled. And then the upper and lower latch heads are
moved upward by the handle lever, and they are re-
leased from the latch hook. Now the door will open.
Figure D-1. Door Open Mechanism
1ST. INTERLOCK SWITCH, LATCH SWITCH AND
2ND. INTERLOCK RELAY CONTROL SWITCH
2ND. INTERLOCK RELAY CONTROL SWITCH
1. When the oven door is closed, the contacts (COM-NO)
of each switch must be closed.
2. When the oven door is opened, the contacts (COM-
NO) of each switch must be opened.
MONITOR SWITCH
1. When the door is closed, the contacts (COM-NC) must
be opened.
2. When the door is opened, the contacts (COM-NC)
must be closed.
3. If the oven door is opened and the contacts (COM-NO)
of the 1st. interlock switch fail to open, the fuse M10A
blows immediately after closing the contacts (COM-
NC) of the monitor switch.
blows immediately after closing the contacts (COM-
NC) of the monitor switch.
CAUTION: BEFORE REPLACING A BLOWN FUSE
M10A TEST THE 1ST. INTERLOCK SWITCH,
MONITOR SWITCH AND MONITOR RESIS-
TOR FOR PROPER OPERATION. (REFER
TO CHAPTER “TEST PROCEDURE”).
MONITOR SWITCH AND MONITOR RESIS-
TOR FOR PROPER OPERATION. (REFER
TO CHAPTER “TEST PROCEDURE”).
FUSE M10A 250V
1. If the wire harness or electrical components are short-
circuited, this fuse blows to prevent an electric shock or
fire hazard.
fire hazard.
2. This fuse blows when the 1st. interlock switch remain
closed with the oven door open and when the contacts
(COM-NC) of monitor switch closes.
(COM-NC) of monitor switch closes.
FUNCTION OF IMPORTANT COMPONENTS
HIGH VOLTAGE FUSE 0.75A
The high voltage fuse blows when the high voltage rectifier
or the magnetron is shorted.
or the magnetron is shorted.
THERMAL CUT-OUT 145˚C (MAGNETRON)
This thermal cut-out protects the magnetron against over-
heating. If the temperature goes up higher than 145˚C
because the fan motor is interrupted or the ventilation
openings are blocked, the thermal cut-out will open and
line voltages to the high voltage transformer will be cut off
and the operation of the magnetron will be stopped. The
thermal cut-out will not resume.
heating. If the temperature goes up higher than 145˚C
because the fan motor is interrupted or the ventilation
openings are blocked, the thermal cut-out will open and
line voltages to the high voltage transformer will be cut off
and the operation of the magnetron will be stopped. The
thermal cut-out will not resume.
THERMAL CUT-OUT 125˚C (OVEN)
The thermal cut-out located on the top of the oven cavity
is designed to prevent damage to the oven if the food in the
oven catches fire due to over heating produced by im-
proper setting of the cooking time or failure of control unit.
Under normal operation, the oven thermal cut-out re-
mains closed. However, when abnormally high tempera-
tures are reached within the oven cavity, the oven thermal
cut-out will open at 125˚C causing the oven to shut down.
The thermal cut-out will not resume.
is designed to prevent damage to the oven if the food in the
oven catches fire due to over heating produced by im-
proper setting of the cooking time or failure of control unit.
Under normal operation, the oven thermal cut-out re-
mains closed. However, when abnormally high tempera-
tures are reached within the oven cavity, the oven thermal
cut-out will open at 125˚C causing the oven to shut down.
The thermal cut-out will not resume.
MONITOR RESISTOR
The monitor resistor prevents the fuse M10A bursting
when the fuse M10A blows due to the operation of the
monitor switch.
when the fuse M10A blows due to the operation of the
monitor switch.
NOISE FILTER
The noise filter assembly prevents radio frequency inter-
ference that might flow back in the power circuit.
ference that might flow back in the power circuit.
ANTENNA MOTOR
The antenna motor rotates the stirrer antenna located on
the bottom of the oven cavity, so that the food on the
ceramic shelf is cooked evenly during cooking. The an-
tenna motor may turn in either direction.
the bottom of the oven cavity, so that the food on the
ceramic shelf is cooked evenly during cooking. The an-
tenna motor may turn in either direction.
COOLING FAN MOTOR
The cooling fan motor drives a blade which draws exter-
nal cool air. This cool air is directed through the air vanes
surrounding the magnetron and cools the magnetron.
This air is channelled through the oven cavity to remove
steam and vapors given off from the heating food. It is
then exhausted through the exhausting air vents at the
oven cavity.
nal cool air. This cool air is directed through the air vanes
surrounding the magnetron and cools the magnetron.
This air is channelled through the oven cavity to remove
steam and vapors given off from the heating food. It is
then exhausted through the exhausting air vents at the
oven cavity.
Latch Hook
Latch Switch
Lever A
Latch Switch
Lever B
Latch Switch
Lever C
Latch Head
Latch Head
Handle
Lever
Door
Handle
Latch
Lever
1st. Interlock Switch
Monitor
Switch
Switch
2nd. Interlock Relay
Control Switch
Control Switch
Latch Switch
6
R-21ATP
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedure” section.
Many of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedure” section.
TEST PROCEDURE
CONDITION
PROBLEM
POSSIBLE CASE
AND
DEFECTIVE PARTS
Home fuse or circuit
breaker blows when
power cord is plugged into
wall outlet.
breaker blows when
power cord is plugged into
wall outlet.
Fuse M10A blows when
power cord is plugged into
wall receptacle.
power cord is plugged into
wall receptacle.
. does not appear
in display when power
cord is first plugged into
wall outlet.
in display when power
cord is first plugged into
wall outlet.
Oven lamp does not light
when door is opened.
when door is opened.
Oven lamp lights but fan
motor and antenna motor
do not operate.
motor and antenna motor
do not operate.
Oven does not go into
cook cycle when START
pad is touched.
cook cycle when START
pad is touched.
Oven seems to be
operating but little or no
heat is produced in oven
load. (Food incompletely
cooked or not cooked at
all at end of cook cycle.)
operating but little or no
heat is produced in oven
load. (Food incompletely
cooked or not cooked at
all at end of cook cycle.)
Oven goes into a cook
cycle but extremely
uneven heating is
produced in oven load
(food).
cycle but extremely
uneven heating is
produced in oven load
(food).
Oven does not cook
p r o p e r l y w h e n
programmed for Cooking
Power 5 mode. (Operates
properly on Cooking
Power 10 (HIGH) mode.)
p r o p e r l y w h e n
programmed for Cooking
Power 5 mode. (Operates
properly on Cooking
Power 10 (HIGH) mode.)
"EE9" Maximum time is
exceeded.
exceeded.
OFF
CONDITION
CONDITION
COOKING
CONDITION
CONDITION
ERROR MODE
MAGNETRON
HIGH VOLTAGE TRANSFORMER
H.V. RECTIFIER ASSEMBLY
HIGH VOLTAGE CAPACITOR
THERMAL CUT-OUT
1ST. INTERLOCK SWITCH
LATCH SWITCH
FUSE M10A
HIGH VOLTAGE
FUSE
NOISE FILTER
TOUCH CONTROL PANEL
KEY UNIT
EXCEED MAX. HEATING TIME
RELAY (RY3)
RELAY (RY2)
FOIL PATTERN ON P.W.B.
LOW VOLTAGE
WRONG OPERATION
DIRTY OVEN CAVITY
MISADJUSTMENT SWITCH
SHORTED IN POWER CORD
OVEN LAMP OR SOCKET
COOLING FAN MOTOR
ANTENNA MOTOR
SHORT OR OPENED WIRING
MONITOR SWITCH
2ND. INTERLOCK RELAY CONTROL SWITCH
A B C
D
E
E
E E
F
G H
I
I
J K
L
M M
N CK RE RE RE CK CK CK CK
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